Zaɓi Mafi kyawun Injin Sassaƙa na CNC don 2025

Zamanin zamani duk shine game da adana lokacinku mai daraja. Madaidaici a cikin mafi ƙarancin lokaci mai yiwuwa koyaushe yana kawo matsakaicin riba. Ko da kai mai sha'awar sha'awa ne ko mai kasuwanci, idan ana batun kawo ƙwararrun ƙwararrun ƙwararru yayin yanke ko sassaƙa ƙirar ku akan itace ko ƙarfe, na'ura mai sarrafa na'ura mai sarrafa kwamfuta da aka zaɓa da kyau koyaushe shine cikakkiyar kayan aiki don ba da tafi. Mun san ba abu ne mai sauƙi ba don nemo madaidaicin kayan aikin injin sarrafa na'ura mai lamba don sarrafa kasuwanci, musamman a matsayin mafari. Babu damuwa, tare da ɓangarorin da aka rarraba da kyau, STYLECNC ya tattara mafi kyawun Injin sassaƙaƙƙiya na CNC waɗanda ke da sauƙin samun aikin duka don mai sha'awar sha'awa da ƙwararren mai mallakar kasuwanci.

Ana sha'awa? Anan aka fara tattaunawa.

Me Yasa Ya Kamata Ka Dogara STYLECNC?

Kasuwar tana cike da dubban madaidaitan kayan aikin yankan, yana mai da shi zaɓi mai wahala don samun abin da kuke so ku samu. Ba damuwa, STYLECNC yana nan don zama mashawarcinku.

STYLECNC zai samar wa abokan ciniki kayan aikin injin atomatik iri-iri masu amfani da tsada. Komai abin da kuke tunani, zaku iya yin farashi na ƙarshe da kwatancen sabis, wace alama ko mai siyar da za ta zama zaɓinku na ƙarshe, kawai ku sami ƙimar kyauta daga 'yan kasuwa waɗanda suka dace da tsare-tsaren ku, a ƙarshe dole ku yanke shawara akan bukatun ku. Muna haɗa R&D, ƙira, tallace-tallace, masana'anta da sabis, kuma muna da duka-duka 24/7 tsarin sabis na kan layi & kan layi don siyarwa, in-sale, sabis na bayan-tallace da tallafi. Kuna iya siyan injunan sassaƙaƙƙen CNC na al'ada tare da ƙira kyauta daga gare mu. Idan aka kwatanta da sabis na gida kusa da ku, kuna iya samun sabis na gida-gida daga STYLECNC.

Ma'ana & Ma'ana

Injin sassaƙaƙƙiya na CNC kayan aikin sassaƙa ne ta atomatik sanye take da ƙwararrun kayan sarrafa lambobi na kwamfuta don fitar da motsi na X, Y da Z axes, aiki tare da software na CAM da umarnin G-code don sarrafa bit don yankewa da niƙa tare da hanyar kayan aiki da software ta CAD ke samarwa don kawar da ɓarna da ƙari a kan ma'aunin (kamar itace, dutse, filastik, kumfa, ƙarfe da ƙirar rubutu tare da ƙirƙira kayan rubutu da ƙirƙira).

Tebur na Injin sassaƙaƙƙiya na CNC kayan aiki ne mai wayo wanda ya ƙunshi dukkan sassa da na'urorin haɗi don gina cikakken sashin injin injin daidaitaccen kayan aikin injin, wanda ke aiki tare da DSP, Mach3, Mach4, NcStudio, LNC, OSAI, LinuxCNC, PlanetCNC, Syntec, Siemens, FANUC da ƙarin tsarin sarrafawa, yin sassaka sassaka, yankan yankan en, yankan sassaka, yankan yankan en. 3D niƙa a kan itace, aluminum, jan karfe, tagulla, dutse, gilashi, PVC, MDF, kumfa, filastik da acrylic tare da matsananciyar daidaito da rikitarwa.

Kit ɗin na'urar sassaƙaƙƙen CNC shine saitin abubuwan da aka tsara don gina injin mai sarrafa na'ura mai ba da hanya tsakanin hanyoyin sadarwa, wanda ya ƙunshi dukkan sassan da ake buƙata ciki har da mai sarrafawa, software, tsarin aiki, firam ɗin injin (gado), igiya, gantry, mota, direba, dogo jagora, dunƙule ball, samar da wutar lantarki, T-slot tebur ko tebur, injin famfo, collet, iyakance canji, tara & ƙari, da ƙari. Kowane sashi yana aiki tare don kammala ayyuka daban-daban ta atomatik kamar sassaƙa, sassaƙa, yankan, niƙa, hakowa ko rami a itace, filastik, ko ƙarfe. Kayan aikin sassaƙa na CNC sun shahara tsakanin masu sha'awar sha'awa da ƙananan 'yan kasuwa don samar da ƙira mai ƙima ko samfuri tare da daidaito da aiki da kai.

Ya bambanta da na'urori masu amfani da hannu, CNC Carving Machines kayan aikin inji ne mai sarrafa kansa wanda ke aiki tare da umarnin da aka tsara na kwamfuta, yana ba da izinin ƙira mai rikitarwa a cikin ingantaccen tsari na masana'antu.

Technical dalla

Nau'i & Samfura

Lokacin da ya zo don haɓaka kasuwancin ku ko don nuna ƙirar ku, yana da mahimmanci ku zaɓi nau'in injin CNC daidai wanda kawai aka ƙaddara don yin abin da kuke so a yi. Gabaɗaya, ana rarraba na'urori masu sarrafa na'ura mai ba da hanya tsakanin hanyoyin sadarwa ta kwamfuta bisa nau'in gatari da suka zo da su. Hakanan ana iya yin wasu ƙananan rukunoni da yawa. Ga wasu shahararrun nau'ikan da suka taƙaita duka.

Kayan Gida

Nau'ikan ƙananan nau'ikan, ƙananan nau'ikan, nau'ikan nau'ikan šaukuwa, nau'ikan tebur, nau'ikan benchtop, da nau'ikan tebur.

Kayan masana'antu

Na'ura mai ba da hanya tsakanin hanyoyin sadarwa, mai sassaƙa dutse, Injin Yankan kumfa, da injin niƙa na aluminum.

Nau'in Axis

3-axis, 4th-axis (Rotary-axis), 4-axis, 5-axis, da Multi-axis.

Kits ɗin tebur

Shahararrun teburan Injin sassaƙa na CNC sun zo cikin ƙafafu kamar 2x2, 2x3, 2x4, 4x4, 4x6, 4x8, 5x10, Da kuma 6x12, inci kamar 16x16, 16x24, 24x24, 24x36, 24x48, 48x48, 48x96, 60x120, 80x120, da 80x160, kuma a cikin millimeters (mm) kamar yadda 4040, 6040, 6060, 6090, 1212, 1218, 1224, 1325, 1530, 2030, 2040. A wasu lokuta, girman tebur na musamman don bukatun kasuwanci na musamman suna samuwa a STYLECNC.

Zaɓi Tebur Injin Sassaƙa na CNC ɗinku cikakke

Yawancin masu sha'awar sha'awa a gida yawanci suna zaɓar ƙaramin girman 2x3 or 2x4 Kit ɗin tebur na CNC sassaƙaƙƙiya wanda zai iya aiki akan tebur, kuma yawancin masu sana'a da ke aiki akan ƙananan ayyuka suna son ɗaukar matsakaicin matsakaici. 4x4 kayan tebur kamar yadda mutum ya kamata ya tafi, yayin da girman girman ya ninka, mafi mashahuri 4x8, Yana samar da babban ƙarshen abin da kayan tebur mai cikakken girman zai iya zama duka masu ƙananan kasuwanci da masana'antun masana'antu. Duk da haka, wasu manyan-format CNC sassaƙa tebur za a iya musamman kamar yadda kuke so, ciki har da 5x10, 6x12 da ƙarin girma ga waɗanda ke da buƙatu na musamman.

Working {a'ida

Injin sassaƙaƙƙiya na CNC suna aiki tare da aƙalla gatura 3 na X, Y, da Z don samun aikin yi ta atomatik, suna tasowa daga masu amfani da hanyar sadarwa na hannu da na'urori na dijital. X-axis yana a kwance, Y-axis a tsaye, kuma axis Z yana nufin a tsaye zuwa sauran 2 axis. Mai sarrafa kwamfuta yana karanta G-code ko wasu umarnin yaren inji kuma yana tuƙa kayan aiki don sarrafa motsi. Singdle yana riƙe da kayan aiki, yana tafiya tare da axis X, Y da Z, yana bin hanyar kayan aiki da software ke samarwa. A cikin injin 3-axis, kayan aiki koyaushe yana tsaye, kuma raguwa ba zai yiwu ba. Bugu da ƙari, kayan aikin 3-axis za a iya sanye su tare da axis na juyawa (axis na hudu) a kusa da axis X, Y da Z, wanda aka sani da injin lathe atomatik. Ana amfani da shi musamman don sassaƙawar silinda & ayyukan yankan da wasu 3D ayyuka. Injin 4-axis na gaske yana da ƙarin axis, wanda ke nufin XYZA, XYZB, XYZC. An haɗa gatari 4, waɗanda zasu iya aiki a lokaci guda. Kayan aikin injin 5-axis ya zo tare da ƙarin gatura guda 2, waɗanda tare suka zama XYZAB, XYZAC, da XYZBC. Gatari da yawa na iya aiki a lokaci guda. Ana iya jujjuya sandar hagu da dama ta 180° kewaye. Waɗannan ƙarin gatura suna ba da damar ɗan gajeren lokacin aikin saboda iyawarsu na sassaƙa gefuna 5 na kayan lokaci guda. Kwamfuta ce ke ƙayyade matsayin. Kwamfuta za ta gaya wa injiniyoyi nawa za su motsa a kowace hanya. Ana iya bayyana kowane wuri a cikin wurin aiki ta amfani da hanyar sanyawa. Ana iya motsa na'ura a cikin wannan sarari, kuma na'urar ta haɗa da kwamfuta, kwamfutar za ta gaya mata inda za ta motsa. Da farko, mai aiki ya kamata ya yi hanyar ƙirƙirar hanyar kayan aiki, mai aiki yana amfani da CAD (Computer-Aided Design) & CAM (Computer-Aided Manufacturing) software don zana siffofi da ƙirƙirar hanyar kayan aiki wanda injin zai bi.

Gabaɗaya, lokacin da kuke da tsare-tsare a cikin zuciyar ku, menene girman tebur ya kamata a zaɓa? Duk ya dogara da bukatun kasuwancin ku da kasafin kuɗi.

Amfani & Aikace-aikace

Masana'antu Masu Aiwatarwa

CNC sassaƙa inji ana yawanci amfani da fadin wani fadi da kewayon masana'antu kamar itace, sa hannu yin, furniture, cabinetry, kayan gyarawa, al'ada millwork, tashar haruffa, model yin, joinery, orthotic masana'antu, batu-na-sayan (pop), kayan ado masana'antu, CAD / CAM wa'azi, prosthetic masana'antu, ilimi, m surface samar, prototyping m, prototyping, prototyping, prototyping, prototyping. samarwa, masana'antun kayan aikin filastik, masana'anta na mannequin, aikin ƙarfe, masana'antun kayan kida, marufi, kayan aikin kantin, ginin jirgin ruwa, yankan katako, masana'anta PCB, shingen aminci, masana'antun jigilar kaya, zane-zane, wuraren waha, Magnetic, masana'antun hannun jari, masana'anta na wuka, masana'anta fan ruwa, masana'antun sarrafa bindiga, masu sana'a na kera mota, M Korbal kofofin, wasanin gwada ilimi a masana'antu, ƙananan kasuwanci, ƙananan kanti, kasuwancin gida, kantin gida, ilimin makaranta, masu sha'awar sha'awa, da SMBs.

Abubuwan da suka dace

CNC sassaƙa inji iya yanke da niƙa iri-iri na kayan kamar itace, plywood, MDF, bamboo, kumfa, filastik, acrylic, dutse, aluminum, jan karfe, tagulla, da sauran taushi karafa.

Itace mai ƙarfi & Itace mai ƙarfi

Redwood, ceri, cottonwood, ash, itacen oak, Pine, Birch, mahogany, poplar, beech, wuya Maple, gyada, teak, purple zuciya, tigerwood, hickory, leopardwood, cocobolo, bloodwood, aspen, basswood, Alder, yellow Birch, ja elm, beech, cypress, pagum, maple ja, hackberry. rosewood, sycamore, sassafras, farin itacen oak, Hondura mahogany, baƙar goro, itacen al'ul na Spain, Padauk na Afirka, Willow, wenge.

Itace mai Taushi

Maple mai laushi, Pine, fir, hemlock, cedar, spruce, redwood.

Haɗin Itace

MDF, OSB, LDF, plywood, masonite, barbashi allon, melamine.

Plastics

ABS, PVC, PET, polyethylene, polycarbonate, polypropylene, polystyrene, jefa da extruded acrylic, uhmw, phenolic, luan, vhmw, hdpe, mica, acetate, sintra, lucite, marine PVC, nailan, lexan, itace filastik, m surface kayan.

Stone

Dutsen kabari, granite, marmara na halitta, mile, Jade, dutsen wucin gadi, dutsen shuɗi, dutsen yashi, tayal yumbu.

Metal

Copper, tagulla, tagulla, aluminum, saƙar zuma aluminum, m karfe, bakin karfe.

kumfa

Alamar kumfa, polyethylene, polyurethane, polystyrene, Eva, styramfoam, urethane, allon madaidaici, roba kumfa, roba siliki.

Sauran Kayan

PCB, Ren jirgin, fiberglass, vinyl rufi bangarori, machinable kakin zuma, tabarma jirgin, man shanu, gypsum, Magnetic roba mats, composites, fata, itace veneers, uwar-of-lu'u, delrin, roba, yin tallan kayan kawa yumbu.

Farashin & Farashin

Kuna tunanin lokaci ya yi da za a cire na'ura mai ba da hanya tsakanin hanyoyin sadarwa na hannu kuma ku tafi injin CNC ta atomatik? Yana da kyau ra'ayi, amma ya kamata ku kiyaye kasafin ku a zuciya saboda za ku ga ɗimbin bambance-bambance a farashin dangane da ƙira da fasalin da kuka zaɓa. Na'ura mai ba da hanya tsakanin hanyoyin sadarwa na hannu yana farawa a daidai $100, yayin da mafi ƙarancin farashi CNC Injin sassaƙaƙƙiya da zaku iya siya a yau ku tafi don cin nasara $2, 000.

DIY CNC na'urorin sassaƙaƙƙiya suna farawa da ƙasa da ƙasa $1,000 kuma ku hau, ya danganta da zaɓin kayan aikinku (ciki har da sassa daban-daban da na'urorin haɗi) da software (ciki har da tsarin aiki da shirin sarrafawa). Waɗannan kayan aikin gina-in-kanka sun shahara tare da masu sha'awar CNC da masu sha'awar sha'awa.

Yawancin injunan sassaƙaƙƙen CNC na matakin shigarwa ana ɗauka daga $2,380 ku $5, 080 tare da ƙananan kayan aiki, wanda yake cikakke ga masu farawa akan kasafin kuɗi. Waɗannan kayan aikin injin mafari suna da araha kuma suna shahara a cikin shagunan gida da ƙananan kasuwanci.

Cikakkun injunan sassaƙaƙƙiya na CNC galibi suna da babban aiki tare da babban kayan aikin tebur don babban kewayon injin, amma kuma suna da ƙari, suna ci gaba da kyau. $6, 780.

Babban ƙwararrun ƙwararrun ƙwararrun injin sassaƙaƙƙen CNC suna tsada ko'ina daga $3,280 ku $18,000 don amfanin kasuwanci, ya danganta da fasali da iyawar injin. Yayin da da yawa daga cikin waɗannan samfuran suna zuwa tare da alamun farashi masu tsauri, suna ba da aikin da bai yi kama da na yau da kullun ba.

Injin sassaƙaƙƙen masana'antu na CNC suna da tsada, kama daga $16,000 zuwa $150,000 tare da mai canza kayan aiki ta atomatik, mai ciyarwa ta atomatik, axis na 4th rotary, gatari da yawa, ko wasu zaɓuɓɓuka. Waɗannan injuna masu tsada galibi manyan kamfanoni da masana'antun masana'antu ne ke amfani da su.

Daban-daban sassa, girman tebur, fasali, dorewa, aiki, inganci, taro, da na'urorin haɗi na zaɓi sun ƙayyade gabaɗayan farashin waɗannan injinan shirye-shiryen kwamfuta. Masu kera da samfuran suna bambanta a sabis na abokin ciniki da tallafi, wanda zai haifar da farashi daban-daban.

Idan kuna siyayya a ƙasashen waje, ƙasashe daban-daban za su haifar da ƙimar haraji daban-daban, farashin jigilar kaya da kuma kuɗin izinin kwastam, wanda kuma zai shafi farashin ƙarshe. Komai ya dogara da bukatun kasuwancin ku.

Dauki Mafi kyawun kasafin ku

Bangarori & Na'urorin haɗi

An gina kit ɗin CNC da aka tsara ta kwamfuta tare da firam ɗin na'ura, X, tebur Y (T-slot table ko tebur), sandal, gantry, dunƙule ball, dogo jagora, injin famfo, direba, mota, mai sarrafawa, tsarin aiki, software, collet, axis na 4th na jujjuya, ƙayyadaddun sauyawa, samar da wutar lantarki, tara da pinion.

An gina mafi kyawun kayan aikin injin akan alama da ingancin ainihin kayan aikin, da kuma wace software ake amfani da ita.

Motar Spindle

Single shine ainihin ɓangaren injin CNC don yankan sauri, niƙa, sassaƙa da hakowa. Kayan aikin injin da ke sarrafa kwamfuta yawanci yana zuwa tare da dunƙule mai inganci don aiki. Juyawa mai saurin sauri na sandal na iya haifar da zafi mai yawa. Rashin zubar da zafi a cikin lokaci zai rage rayuwar sabis na sandar, kuma a lokuta masu tsanani, za a kona sandar. Don haka, igiya takan yi amfani da ruwa ko tsarin sanyaya iska don watsar da zafi.

Yadda za a zabi madaidaicin sandal?

Mafi girman taurin kayan, ƙananan saurin igiya. Abubuwan da suka fi ƙarfin suna buƙatar ƙasa a hankali - idan saurin ya yi sauri, bit ɗin na'ura mai ba da hanya tsakanin hanyoyin sadarwa zai karye. Mafi girman danko na kayan, mafi girman saurin igiya, wanda shine wasu karafa masu laushi ko kayan da mutum ya yi. Diamita na kayan aikin da aka yi amfani da shi a cikin kayan aikin injin da ke sarrafa kwamfuta shima muhimmin abu ne wajen tantance saurin igiya. A gaskiya ma, diamita na kayan aiki yana da alaƙa da kayan aiki. Girman diamita na kayan aiki, saurin saurin igiya. Ƙayyadaddun ƙayyadaddun saurin igiya kuma ya dogara da manufar injin ɗin. Ana iya gani daga madaidaicin wutar lantarki cewa lokacin da saurin juyawa ya ragu, ƙarfin fitarwa na injin shima yana raguwa. Idan ikon fitarwa ya ragu zuwa wani yanki, zai shafi yankewa kuma yana da mummunar tasiri akan rayuwar sabis na kayan aiki. Don haka, lokacin da ake tantance saurin juyawa, ya kamata a biya hankali don tabbatar da cewa injin ɗin yana da takamaiman ƙarfin fitarwa.

Dakin Tsarin

Injin mai ƙarfi yana buƙatar firam ɗin gado ya zama daidai kuma ya tsaya yayin aiki. Don haka, ya kamata injiniyoyi masu ƙarfi na dogon lokaci su yi amfani da jikin simintin don tabbatar da daidaito da kwanciyar hankali.

Mai sarrafa CNC

Akwai nau'ikan masu sarrafa CNC da yawa (Kwamfuta na Lambobi) da ake amfani da su a sarrafa kansa na masana'antu. Masu kula da tushen G-code suna amfani da tsarin da aka riga aka tsara na umarnin G-code don sarrafa kayan aikin injin. PLC (Programmable Logic Controller) masu sarrafawa suna ba da sassauci ta hanyar shirye-shirye na al'ada. Tsarin sarrafa motsi, waɗanda ke amfani da ci-gaba algorithms don sarrafa motsin gatari na inji. Masu kula da CNC na tushen PC suna gudana akan PC kuma suna ba da fasali na ci gaba da keɓancewa. An haɗa masu kula da CNC da aka haɗa a cikin injin kuma suna ba da ƙayyadaddun hanyoyin sarrafawa da inganci.

Wannan na’ura mai sarrafa kwamfuta a zahiri ce, don haka muddin na’urar ta fara aiki, nan take kwamfutar za ta iya yin wasu ayyukan buga rubutu, musamman idan tana aiki na dogon lokaci, fa’idar ta fito fili. Mafi yawan masu sarrafawa sun haɗa da DSP, Mach3, Ncstudio, OSAI, LNC, da Syntec.

Ball Screw & Guide Rails

Ƙwallon ƙwallon ƙafa da titin jagora su ma mahimman sassa ne. Ƙwararren ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙafa ne mai mahimmanci da kuma aiki lokacin da aka yi amfani da injin na dogon lokaci.

Kit ɗin tebur

An rarraba kayan tebur yawanci zuwa saman tebur na bayanin martabar aluminum (T-Slot fixtureing table) da saman tebur na tallan injin. Aikin da ke kan tebur na T-Slot yana buƙatar gyarawa da hannu tare da rivets, yayin da tebur na iya gyara shi ta atomatik. Dangantakar da magana, tebur mai motsi na iya adana lokaci kuma ya kasance mai ƙarfi. Tsarin tebur adsorption vacuum ya ƙunshi fanfo mai ƙyalli da allon lantarki mai inganci, don haka idan aka kwatanta da teburin T-Slot, tebur tallan injin ya fi tsada.

Za a iya raba tebur ɗin tallan injin zuwa kashi 6 ko kashi 8 don tallan injin, kuma ana iya haɓaka ƙarfin tallan ta hanyar tebirin tallan da aka raba. Lokacin da muke buƙatar yanke katako na katako, yanzu muna sanya bangarori a kan tebur, sa'an nan kuma buɗe bawul ɗin tsotsa, kuma an daidaita bangarorin kai tsaye zuwa teburin tsotsa. Ya fi dacewa da manyan kayan aikin lebur ɗin yanki.

software

Software na CAD/CAM ya ƙunshi sigar kyauta, sigar fashe, ko sigar biya, duk ya dogara da buƙatun ku. Mafi yawan software sun haɗa da Type3, ArtCAM, Aspire, AutoCAD, Vision Cabinet, CorelDraw, UG, Solidworks, PowerMILL, da Fusion360.

User Guide

Aikin koyaushe ya kasance damuwa ga yawancin abokan ciniki masu zuwa. A ra'ayin kowa da kowa, kayan aikin injina ne mai sarrafa kansa don yin yanke daidai, kuma yana da wahala a sarrafa wannan na'ura mai inganci na na'ura mai ba da hanya tsakanin hanyoyin sadarwa. Don haka mutane da yawa suna ja da baya kafin su fahimta su koya, suna tsoron ba za su iya amfani da su ba. A haƙiƙa, sassaƙawar CNC aiki ne mai rikitarwa da wahala. Muddin kun koyi shi da zuciyar ku, yana da sauƙin amfani don farawa, kuma babu wani abu mai wuyar fahimta.

yanzu STYLECNC zai gabatar da matakan aiki guda 5 dalla-dalla a matsayin bayanin ku.

Mataki 1. Kunna zuwa Fara.

1. Kunna wutar kwamfuta mai sarrafawa da saka idanu, sannan fara software

2. Danna maɓallin wuta.

3. Kunna famfon mai sanyaya ruwa mai sanyaya motar sandar kuma duba kwararar ruwan sanyaya.

4. Idan na'urar ta kunna a karo na 1 a yau, sai a danne hannun allurar mai sau daya, sannan a zuba man mai a bangaren mai mai.

5. Yi aikin dawo da asalin injina a cikin software, kuma kawar da yuwuwar karo kafin aiki.

6. Matsar da kowane kusurwar ciyarwa 1 zuwa 2 baya da gaba a cikin cikakken bugun jini.

Mataki 2. Maƙerin Aiki.

1. Sanya kayan matashin a tsakiyar wurin aiki.

2. Sanya kayan aikin da za a sarrafa akan tabarmar.

3. Yi amfani da aƙalla saiti 4 na faranti don gyara kayan aiki akan tebur ɗin aiki.

4. An manne kayan aikin amintacce?

5. Nemo gefen kuma saita asalin aikin aikin:

5.1. Matsar da sandal ɗin tare da axis ɗin ciyarwa wanda ke saita asalin daidai har sai kayan aikin zai taɓa kayan aikin.

5.2. Fara sandal.

5.3. Canja zuwa motsi mataki guda tare da girman mataki 0.01mm or 0.05mm.

5.4. Matsa a mataki na 1 har sai kayan aikin juyawa ya taɓa kayan aikin. A wannan lokacin, za a ji ƙaramar ƙara.

5.5. Zero madaidaicin aikin wannan axis ko yin rikodin daidaitawar injin na yanzu.

5.6. Matsar da axis don matsar da kayan aiki daga kayan aikin, kuma kula don tabbatar da cewa jagorar motsi daidai ne.

Mataki 3. Canjin Kayan Aikin CNC.

1. Cire haɗin wuta don tabbatar da cewa injin ɗin ya tsaya.

2. Matsar da igiya zuwa wuri inda yake da sauƙi don canza Injin Yankan, kuma sanya kayan laushi kai tsaye a ƙarƙashin Na'urar Yankan don guje wa lalacewa lokacin da na'urar yanke ta fadi.

3. Gyara sandal ɗin tare da ƙaramin maƙarƙashiya, kuma kunna chuck nut agogon agogo (wanda aka duba daga sama zuwa ƙasa) tare da babban maƙarƙashiya, kula da kada a buga gefen yanke tare da wrench.

4. Idan kana buƙatar maye gurbin chuck, cire chuck nut kuma maye gurbin chuck don cire abubuwa na waje a cikin injin chuck da chuck nut.

5. Duba ko yankan gefen na'ura mai ba da hanya tsakanin hanyoyin sadarwa bit da za a clamped ba shi da kyau.

6. Sanya collet da goro akan sandal.

7. Saka bit ɗin da za a ɗaure a cikin rami na chuck, gwargwadon yiwuwa bisa ga ainihin halin da ake ciki (amma ba za a iya shigar da ɓangaren cylindrical na bit ba), kuma ƙara goro da hannu. Ba za a iya juyar da wannan matakin daga matakin da ya gabata ba: kar a saka bit kafin a saka goro a kan sandar.

8. A danne goro tare da magudanar ruwa guda 2, a kiyaye kar a yi amfani da karfi da yawa, haka nan kuma a kula kada a buga mashin da mashin.

9. Tabbatar da cewa maƙarƙashiya ba ta da tushe, kuma kunna wuta.

10. Saita bit sake da saita Z daidaitawa na workpiece asalin.

Mataki 4. Fara CNC Programming.

1. Tabbatar da aikin mai zuwa:

1.1. An danne bit ɗin da ƙarfi.

1.2. An saita asalin aikin aikin daidai, musamman madaidaicin Z na asalin aikin bayan canjin kayan aiki.

1.3. Ana manne kayan aiki da ƙarfi.

1.4. An loda shirin NC daidai.

2. Daidaita wuce gona da iri zuwa kusan 30% a cikin software kuma fara shirye-shirye.

3. Bayan tabbatar da cewa babu wani aiki mara kyau, daidaita juzu'in ciyarwa zuwa ƙimar al'ada.

4. Dole ne wani ya kasance yana aiki yayin aiki.

Mataki na 5. Rufe don Tsayawa.

1. Komawa zuwa asalin injin.

2. Cire bit ɗin kuma an bar chuck goro ya tsaya a kan sandal.

3. Kashe injin.

4. Kashe kwamfutar, wannan matakin ba za a iya juya shi da matakin da ya gabata ba.

Na'ura mai ba da hanya tsakanin hanyoyin sadarwa & Kayan aiki

Shigarwa da aiki na raƙuman ruwa aiki ne mai mahimmanci don ingantattun yankewa. Idan ba a shigar da ragowa daidai ba, ba kawai zai ƙara lalacewa na raguwa ba, amma kuma yana haifar da rashin daidaituwa da wahala a cikin hanyar CNC. Don haka dole ne a ba da isasshen kulawa.

STYLECNC yana taƙaita waɗannan hanyoyin don shigar da raƙuman ruwa da kayan aiki daidai.

• Kafin shigar da kayan aiki, duba lalacewa na bit da farko. Idan akwai lahani kamar guntu ko lalacewa mai tsanani, maye gurbin bit da wani sabo ko amfani da shi bayan an gyara shi don yin yanke daidai.

• Dole ne a tsaftace farfajiyar da ta dace kuma a shafe ta da tsabta kafin shigarwa, kuma dole ne a cire gasket da ramuka a hankali don hana datti da burrs daga tasiri ga daidaiton matsayi na shigarwa na kayan aiki.

• Lokacin danne kayan aiki tare da mai wanki, dole ne ƙarshen 2 na mai wanki ya kasance daidai da juna kamar yadda zai yiwu. Idan an gano cewa an karkatar da bit bayan shigarwa, ya kamata a daidaita matsayin mai wanki don rage yawan kuskuren tarawar mai wanki. Har sai bit din baya girgiza bayan tuki.

• Madaidaicin shank milling Machines yawanci ana shigar da su tare da chucks na bazara. Lokacin sakawa, ƙara goro don sanya hannun rigar bazara ya ragu sosai don manne shank ɗin na'urar yankan niƙa.

• Shigar da na'ura mai yankan taper shank: Lokacin da girman mashin ɗin na'urar yankan niƙa ya kasance daidai da ramin taper a ƙarshen mashin ɗin, ana iya shigar da shi kai tsaye a cikin ramin taper kuma a ɗaure shi da sandar taye. In ba haka ba, yi amfani da hannun riga na wucin gadi don shigarwa.

• Bayan an shigar da mariƙin kayan aiki a cikin sandal ɗin, ƙara matse shi tare da dunƙule matsewa. Ya kamata a lura da cewa shugabanci na juyawa na bit dole ne ya kasance daidai da hanyar zaren igiya na igiya, don haka zaren igiyar igiya da na'urar yankan milling za a iya haɗa su da ƙarfi yayin juyawa, in ba haka ba kayan aikin milling na iya fitowa.

• Ba tare da shafar hanyar ba, yi ƙoƙarin sanya bit ɗin ya zama kusa da abin da zai yiwu, kuma sanya rataye mai ɗaukar hoto ya zama kusa da bit. Idan bit ɗin ya yi nisa da babban abin ɗamara, ya kamata a shigar da abin ɗamara tsakanin mashin ɗin da injin yankan niƙa.

• Lokacin shigar da bit, kada a cire maɓallin. Domin babu maɓalli a kan mashin ɗin Yankan, idan akwai ƙarfi mara daidaituwa a lokacin niƙa ko kuma ƙarƙashin yankan kaya mai nauyi, bit ɗin yana ƙoƙarin zamewa. A wannan lokacin, mashin ɗin Yankan da kansa yana ɗaukar juriya da juriya na radial, wanda hakan zai haifar da lanƙwasa cikin sauƙi, da lalata gask ɗin gyarawa.

• Bayan an shigar da bit, sake duba duk masu wanki da goro don hana sassautawa. Kuma yi amfani da alamar bugun kira don bincika tsallen radial ko ƙarshen tsalle na bit don ganin ko yana cikin kewayon da aka yarda.

• Bayan an cire kayan aikin axis, ya kamata a rataye shi a kan rataye don hana shingen kayan aiki daga lankwasa da lalacewa. A cikin yanayi na musamman, lokacin da ake buƙatar adana shi a kwance, ya kamata a yi amfani da guntuwar itace ko abubuwa masu laushi don rufe shi don hana ɓarna da lalacewa.

Jagoran Mai siye

Manyan al'amura suna da yawa idan aka zo batun zabar kayan aikin CNC da suka dace don buƙatar ku. Misali, mai sha'awar sha'awa zai iya yin aikin katako tare da ƙaramin ko matsakaicin girman na'ura mai ba da hanya tsakanin hanyoyin sadarwa na kwamfuta, yayin da ƙwararren mai kasuwanci zai zaɓi manyan injuna ko yawa.

Ko menene dalili, a nan ne manyan abubuwa guda 5 waɗanda koyaushe za su taimaka muku samun ingantacciyar na'ura don aikace-aikacen da kuke so:

Mataki 1. Yi la'akari da Filin ku

Ee, ba kowa bane ke buƙatar samun injin heavyw8 don yin aikin katako. Ba kamar ƙwararrun masu kasuwanci ba, ƙaramin injin ko matsakaicin girman na iya yin duka idan kun kasance ƙwararrun Injin Zana itace. Tare da kulawa mai kyau da kulawa, yana yiwuwa a sami sabis na dogon lokaci ko da daga ƙaramin abu.

Amma idan kai mai kasuwanci ne wanda ke buƙatar yin nauyi sassaka itace kowace rana, ana ba da shawarar abubuwa masu nauyi koyaushe.

Mataki 2. Haɗa Injin

Kusan duk injinan da ke sarrafa kwamfuta suna zuwa da tsarin haɗaɗɗiyar sarƙaƙƙiya. Saboda haka, ya fi zama dole ka san yadda ake hada dukkan sassan injin. A kowane hali, idan kuna tunanin cewa ba aikin ku ba ne don yin taro, ƙwararren makaniki zai zo a matsayin taimako mai kyau.

Mataki na 3. A ina Zaku Yanke Zanenku?

Ba lallai ba ne mai sarrafa na'ura mai ba da hanya tsakanin hanyoyin sadarwa na kwamfuta zai dinga yanke itace. Wasu na'urori masu araha na iya kawo kyawawan kayayyaki akan filastik ko aluminum. Na'urori masu nauyi sun fi kyau ga katako da karafa.

Don haka ana ba da shawarar koyaushe cewa koyaushe ku yi la'akari da kayan da za a yanke kuma daidai da nau'in kayan, ku sayi injin da ya dace.

Mataki 4. Dubi Ƙarin Features

A halin yanzu, wasu injina na zamani suna zuwa da su Laser Engraving Machines, wanda zai iya sa zane ya fi bayyana. Sabili da haka, ana ba da shawarar koyaushe ka bincika irin waɗannan ƙarin fasalulluka don samun mafi girman fitarwar samarwa.

Mataki 5. Farashin, Farashin, da Farashin

Za mu iya ba ku shawarar abubuwa dubu don bincika kafin siyan injunan sarrafa kwamfuta. Amma ba tare da araha ba, duk abin da aka haɗa shi ne kawai.

Yi ɗan bincike game da injinan da ke aiki sosai a cikin kasafin kuɗin ku.

Shirya matsala

A cikin amfani da na'urar sassaƙa ta CNC, ƙila ku sami matsala da matsaloli iri-iri. Yadda za a ƙayyade dalilin da yasa na'urar ba ta aiki kamar yadda ake tsammani? Mu jero matsaloli daban-daban kuma mu bayyana yadda za mu magance su.

Rashin Ƙararrawa

Ƙararrawar tafiya fiye da tafiya yana nuna cewa injin ya kai iyakar matsayi yayin aiki. Da fatan za a duba bisa ga matakai masu zuwa:

• Ko girman hoton da aka ƙera ya wuce kewayon sarrafawa.

• Shin layin haɗin da ke tsakanin shingen motar da dunƙule sako-sako ne? Idan haka ne, ƙara ƙara sukurori.

• Shin injina da kwamfutoci suna da tushe sosai?

• Shin ƙimar haɗin kai na yanzu ta wuce iyakar ƙimar iyakar software?

An Saki Ƙararrawar Tafiya

Lokacin da aka wuce gona da iri, ana saita duk gatura mai motsi ta atomatik cikin yanayin jog, muddin kuna ci gaba da danna maɓallin jagora, lokacin da na'ura ta bar iyakar matsayi (wato daga madaidaicin madaidaicin), yanayin motsin da aka haɗa zai dawo a kowane lokaci.

Kula da motsi lokacin motsa benci na aiki Dole ne shugabanci ya kasance mai nisa daga matsayi mai iyaka. Ana buƙatar share ƙararrawar iyaka mai laushi zuwa X, Y, Z a cikin saitin daidaitawa.

Rashin Ƙararrawa

• Rashin isassun daidaiton sarrafa maimaituwa, da fatan za a bincika bisa ga abu na 2 na raka'a 1st.

• Kwamfuta tana aiki kuma injin baya motsi. Duba haɗin tsakanin katin kula da kwamfuta da akwatin lantarki. Idan sako-sako ne, toshe shi kuma ku matsa saitin dunƙule.

• Lokacin da na'ura ta kasa samun siginar lokacin dawowa zuwa asalin, duba bisa ga raka'a ta 2. Maɓallin kusanci a asalin ba shi da tsari.

Kuskuren fitarwa

• Idan babu fitarwa, duba haɗin tsakanin kwamfutar da akwatin sarrafawa.

• Bincika idan sarari a cikin saitunan manajan sassaƙa ya cika kuma share fayilolin da ba a yi amfani da su ba a cikin mai sarrafa.

• Shin haɗin kebul na sigina a kwance? An haɗa layin da kyau?

sassaka gazawar

• Shin akwai sako-sako da sukurori a sassa daban-daban?

• Shin hanyar kayan aikin da kuke sarrafawa daidai ne?

• Fayil ɗin yayi girma sosai?

• Ƙara ko rage saurin igiya don dacewa da kayan daban-daban (yawanci 8000 zuwa 24000).

• Sake gunkin kayan aiki, juya kayan aikin a gefe guda kuma ku matse shi, sannan ku sanya dan kadan a tsaye, don guje wa abin sassaka ba santsi ba.

• Bincika kayan aikin don lalacewa, maye gurbin shi da sabo, kuma fara aiki kuma.

Kulawa & Kulawa

Kulawa wani bangare ne mai kyau don yin la'akari lokacin da gaske kuke son samun tallafi na dogon lokaci daga kayan aikin ku. Tare da gwaninta na fiye da shekaru 20 a cikin wannan filin masana'antu, da dubban tallace-tallace da tallace-tallace na hanyar CNC, STYLECNC ya taƙaita wasu gogewa da fatan cewa waɗancan masu amfani waɗanda suka mallaki na'urorin na'ura mai ba da hanya tsakanin hanyoyin sadarwa za su iya yin daidaitaccen kulawa da kulawa yau da kullun.

Spindle - Core Parts

• Samar da ingantaccen daidaitawar lubrication.

Don sandal tare da lubrication mai-iska, ya kamata a samar da abin dogara da kwanciyar hankali yanayin lubrication. Ana so a tace man mai da ake zubawa a cikin man fetir don gujewa haduwa da datti da hada nau’in mai. A rika kula da adadin mai a kai a kai sannan a zuba mai domin gujewa yanke mai, sannan a tsaftace abin tacewa da tace allon akai-akai.

• Samar da ingantaccen yanayin sanyaya.

Hanyoyin sanyaya na ƙwanƙwasa masu saurin gudu sun haɗa da sanyaya ruwa da sanyaya iska. Tushen da aka sanyaya ruwa suna buƙatar bincika amfanin mai sanyaya a kai a kai kuma a ba su cikin lokaci. Sanyi mai sanyaya iska yana buƙatar kulawa akai-akai na tsarin sanyaya iska don guje wa rashin aiki.

• Bi umarnin jagora don daidaita aikin.

Ya kamata ma'aikaci ya kasance yana da ainihin fahimtar zaɓaɓɓen sandal da na'urorin haɗi, gami da ƙimar ƙarfin igiya, saurin gudu da sauran buƙatun, don kada ya wuce aikin wutar lantarki. Yin fiye da kima na iya haifar da lalacewa ga sandal, yana haifar da ƙarin farashin kulawa. Don haka, kafin amfani da sandal, tabbatar da karanta littafin a hankali kuma ku yi daidaitattun ayyuka.

Akwatin Mai Kula da CNC

Bisa ga ƙura a cikin yanayin aiki, tsaftace ƙurar a cikin akwatin mai sarrafawa akai-akai da kuma lokaci.

Lura: Dole ne a yanke wutar lantarki, kuma za a iya aiwatar da aikin bayan inverter ba shi da nuni kuma babban hasken wutar lantarki ya kashe.

Ya kamata a tsaftace cikin kwamfutar. Ƙura mai yawa a cikin akwatin lantarki na iya haifar da haɗin gwiwar waya ya kunna kuma ya haifar da wuta. Yawan ƙura a cikin kwamfutar zai sa kwamfutar ta yi aiki ba daidai ba kuma kuskuren sigina zai sa na'urar ta yi kuskure.

Na'urorin Magana

Sassan watsawa sun haɗa da rakiyar jirgin ƙasa jagora da dunƙule ball. Ko injin tara ko na'ura, bayan amfani da na'urar a kowace rana, tabbatar da tsaftace kura daga dukkan sassan na'urar. Na'urar da ke da famfo mai mai ta atomatik za ta mai ta atomatik, duba jagorar shin akwai wani mai a cikin rak da screw part? Yana ɗaukar kwanaki 3-5 don yin famfo mai da hannu sau ɗaya an sanya shi tare da famfon mai na hannu. Don injunan mai na hannu, ya zama dole a sa mai da hannu mai jagorar dogo mai jagora da sandar dunƙule kowane kwanaki 3-5.

lura:

Dole ne a kiyaye titin dogo na jagora da man inji. Ya kamata a shafa ɓangaren dunƙule tare da babban gudun. Idan yanayin yanayin aiki ya yi ƙasa sosai a cikin hunturu, sai a wanke sanduna da sanduna masu gogewa (rails na square ko madauwari) a wanke tare da man fetur da farko, sannan a ƙara mai, in ba haka ba zai haifar da juriya mai yawa a cikin sashin watsawa na na'ura kuma ya sa injin ya rabu.

Motor Drive

A halin yanzu, da motocin da ake bukata Ma'aikatan CNC sun kasu kashi-kashi motocin hawa, matasan servo motors, da injunan servo. Idan an sami hayaniya mara kyau a cikin injin yayin aikin yau da kullun, dole ne a rufe ta cikin lokaci. Guda na'urar da hannu don nemo tushen hayaniyar, sannan tuntuɓi ma'aikatan kulawa ko masana'anta don gyara ko maye gurbin motar a cikin lokaci.

Abubuwan da za'ayi la'akari dasu

•Learning: A matsayinka na gaba ɗaya, kawai yana ɗaukar kwanaki kaɗan na koyo don ƙirƙirar ayyukan tare da ƙira mai sauƙi ta amfani da na'ura na CNC sassaƙaƙƙun matakan shigarwa, amma ya kamata ku yi tsammanin zai ɗauki shekaru masu yawa na aiki tukuru da aiki don ƙwarewar CNC mai sana'a kuma ya girma ya zama gwani na gaskiya. Muddin kun yi aiki tuƙuru kuma ku ɗauki matakin mataki-mataki, ba dade ko ba dade za ku zama ƙwararren injin CNC mai ban mamaki.

•Pricing: Tare da ci gaban fasahar CNC da kuma nuna gaskiya na software da farashin kayan aiki, farashin CNC Carving Machines yana ƙara bayyana. Ketare masu shiga tsakani na kasuwanci, yawancin masu amfani za su iya siyan shi kai tsaye daga masana'antun don adana farashi, don haka kar ku ɓata lokaci kan wasu matsakaitan kuma zaɓi abin da kuke buƙata daga shahararrun masana'antun CNC da amintattu.

•Cin riba: Injin sassaƙaƙƙen CNC kayan aiki ne mai riba, kuma samun kuɗi tare da shi abu ne mai yuwuwa kuma babbar hanya ce ta samun kuɗin shiga kasuwanci. Kuna iya samun kuɗi ta hanyoyi daban-daban ta hanyar samar da sabis na injina na CNC, keɓance kayan daki da kabad, yin alamomi na musamman, ƙirƙirar kayan adon gida, da bayar da azuzuwan horo na kan layi, a tsakanin sauran hanyoyi.

•DIYing: Fitowar na'urorin sassaƙa na hannu na biyu da amfani da CNC sassa ya sa DIY ya fi sauƙi - kawai a wargaje da maye gurbin abubuwan da ba su da lahani don gina naku CNC. Ba kwa buƙatar saka farashi masu tsada don siyan duk kayan gyara da abubuwan da aka riga aka yi.