Injin CNC mai araha don Ƙarfe Mold Yin

Na'ura mai yin gyare-gyaren CNC kayan aikin niƙa ne mai sarrafa lamba (CNC) wanda aka ƙera don daidai 2D/3D na'ura na daban-daban molds amfani da allura gyare-gyare ko simintin gyaran kafa. Kwamfuta-sarrafa mold yin inji kuma aka sani da CNC gyare-gyaren inji, wanda sarrafa kansa da milling, yankan, siffata, da kuma gama na mold sassa tare da high daidaito da kuma repeatability ga halitta hadaddun siffofi da kayayyaki tare da daban-daban kayan, kamar karafa, katako, robobi, da composites.

CNC Mold Yin Na'ura Features & Fa'idodi

• Tsarin sanyaya: Hazo sanyaya tsarin ga sandal, sanyaya workpieces da mai a cikin tanki, ko atomization ruwa ta ko fesa bututun ƙarfe.

• Tabbatar da inganci: Ga kowace na'ura kafin barin masana'anta, za mu gwada alamar tare da interferometer Laser.

• Tsarin Gantry: Tsarin simintin ƙarfe gabaɗaya, tsayayyen tsari, babban tsauri, daidaito 0.01mm. Rukunin biyu shine gaba ɗaya, yana ƙara ƙarfin injin.

• Injin yana ɗaukar babban injin sanyaya ruwa mai saurin ruwa mai saurin canzawa, babban juzu'i, yankan ƙarfi, tsayi mai tsayi, tsawon rai, kuma yana iya zama ci gaba da aiki na dogon lokaci.

• Servo Motor da tuki: daga Japan tare da babban madaidaici da tsawon rai.

• Jagorar linzamin kwamfuta na HIWIN: Anyi a Taiwan, ana amfani da shi don filin wasa mai jujjuyawar layi.

• Gatari 3 duk suna amfani da skru na Jamus da kewayar layin Taiwan don tabbatar da daidaito da daidaita daidaito.

• Tsarin sarrafawa mai aiki da sauƙin sarrafawa wanda Taiwan SYNTEC ta yi tare da babban aiki da farashin gasa.

• Motsi na tebur don ci gaba da kwanciyar hankali da daidaici.

• Wurin aiki da ke kewaye yana tabbatar da aiki mai aminci da gurɓatawa.

• Na'urar yin gyare-gyare shine samfurin haɗin fasahar sarrafa lambobi da tsarin sassaƙa da niƙa. Wani nau'i ne na injin CNC mai aiki da yawa. Hakazalika da na'ura mai sarrafa lambobi na yau da kullun, farashin injin ɗin mu na ƙarfe yana fahimtar sassaƙa, da sarrafa injin niƙa ta hanyar tsarin sarrafa lambobi yana sarrafa motsin injin sassaƙa da niƙa bisa ga lambar tsarin aiki.

• Barga da m tsarin: Tare da gantry irin gado da tebur ne daya, shi ne ba kawai mai kyau rigidity amma kuma babu shigarwa kuskure ga duka biyu. Ba za a shafa madaidaicin tsari ba ko da ana amfani da shi na dogon lokaci.

• Na'urar yin gyare-gyare wani nau'i ne na ƙira mai cikakken tsari, yana ɗaukar hanyar sarrafa mai na kewayawa ta waje. An yi simintin jikin injin tare da tsayayyen tsari da babban ƙarfin ɗaukar nauyi.

• Na'urar yin gyare-gyare tana sanye take da madaidaicin ƙwallon ƙwallon ƙafa na bidirectional na sanannen iri, tashar dogo na Taiwan, da ingantaccen ɗaukar nauyi tare da ƙarfi mai ƙarfi da daidaito mai ƙarfi. Hakanan an sanye shi da motar JAPAN YASKAWA AC servo tare da babban daidaito da babban iko yana sa girman ƙarami da axis 3 ya fi kwanciyar hankali.

Ma'aunin Fasaha na Injin Samar da Motsi na CNC

CNC Mold Yin Injin Aikace-aikace

Ana amfani da injin yin mold na CNC don sassaka, niƙa, yankewa, da haƙa mafi yawan kayan aiki, gami da jan ƙarfe, aluminum, ƙarfe, ƙarfe, tagulla, itace, kumfa, da robobi. Ana amfani da shi sosai a cikin mold na allura, injinan kera motoci, mold na ƙarfe, mold na takalma, mold na drop, mold na ƙarfe, sassan agogo, electrodes na jan ƙarfe, electrodes na zinc, electrodes na ƙarfe, sana'o'in ƙarfe, fasahar ƙarfe, kayan ado, jade, kambin haƙori, da sauran masana'antar ƙera. An tsara shi musamman don molds na ƙera rukuni, agogo, gilashin ido, bangarori, alamomi, tambura, sulke na saman waje, zane-zane masu girma uku, kuma, kalmomi, Yana da sauƙi ga wannan injin ƙera ya samar da shi. 2D/3D sauƙaƙa kan abubuwa daban-daban.

CNC Mold Yin Injin Ayyuka

CNC Mold Yin Tsari

Me yasa Zuba Jari a Injin Samar da Motsi na CNC?

CNC Mold Making Machines madadin fasaha ne, saboda zai sake haɓaka samar da kansa gaba ɗaya. Madaidaicin na'ura ba ya samun kamanceceniya kawai, a cikin kera motoci, masana'antar jirgin sama, ko nau'ikan samfuran mabukaci. Ƙarfinsu na ƙira mafi girma yana rage duk wani kuskuren ɗan adam mai yiwuwa kuma ta haka ne ke kera kowane yanki akai-akai.

Wani ingantaccen al'amari na CNC gyare-gyaren inji shi ne cewa suna da inganci sosai. Suna adana lokaci a samarwa idan aka kwatanta da hanyoyin gargajiya, don haka ba da damar kasuwanci don yin aiki cikin ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun lokaci. Bayan haka, dacewarsu da kayan daban-daban, irin su karafa da robobi, suna ƙara haɓaka don aikace-aikace iri-iri.

Tare da lokaci, injin ƙirar CNC ya zama mai tsada sosai. Ta hanyar adana kayan sharar gida da rage farashin aiki, yana ba da tanadi na dogon lokaci yayin haɓaka yawan aiki. Wannan babban saka hannun jari ne wanda ke biyan inganci da riba ga kowane kasuwancin da ke son kasancewa daidai da sadar da inganci.

Tukwici na Kulawa don Injin Ƙirƙirar Motsi na CNC Mai Dorewa

Kyakkyawan kula da na'ura mai gyare-gyare na CNC yana ba shi damar yin aiki na dogon lokaci kuma yana aiki a mafi girman iya aiki. Na'urar da aka kiyaye da kyau tana aiki don rage raguwa, tare da daidaito da inganci a cikin tsarin samarwa. Anan akwai mahimman shawarwarin kulawa waɗanda zasu sa injin ɗin ku na CNC ke gudana:

• A riƙa tsaftace injin a kai a kai domin cire tarkace, ƙura, da sauran kayan da suka rage. Tarin shara na iya shafar sassan injin da daidaitonsu. Yi amfani da kayan aiki masu dacewa kuma a guji gurɓata abubuwa masu ƙarfi waɗanda za su iya lalata saman.

Bincika sassa masu motsi, kamar sandal, jagora, da screws, don alamun lalacewa da tsagewa. Lubrite su akai-akai ta amfani da mai da masana'anta suka ba da shawarar don rage rikici da hana zafi.

• Rike kayan aikin yanke kaifi kuma ba tare da lalacewa ba. Kayan aikin da suka ƙare na iya haifar da ƙira mara kyau kuma su sanya ƙarin damuwa akan injin. Sauya duk kayan aikin da ba su da ƙarfi ko karye don tabbatar da daidaito.

• Gyara na'urar akai-akai zai kiyaye ta sosai. Wannan ba kawai ya haɗa da duba jeri na axis ba har ma yana tabbatar da cewa duk saituna sun dace da ƙayyadaddun masana'anta.

• Nemo lalacewa ko lalacewa akan wayoyi, haɗi, da sarrafawar lantarki. Duk wani matsala tare da tsarin lantarki dole ne a warware shi da sauri don hana tsayawa da lalacewa.

Ƙirƙirar jadawalin kulawa dangane da adadin amfani da injin ku ke samu, kuma ku bi shawarwarin sabis na yau da kullun da masana'anta ke bayarwa. Ta wannan hanyar, ana yin hidima akan lokaci, yana taimakawa wajen guje wa lalacewa.

daga 3D Samfuri zuwa Mold ɗin da aka gama

Shafin yana nuna tsarin yin mold a matsayin hoto, don haka ga abin da ke faruwa a kowane mataki. Yana farawa da 3D samfurin ramin, wanda software na CAM ya mayar da shi jerin hanyoyin kayan aiki. Na'urar ta farko tana fitar da mafi girman ƙarfe da sauri tare da babban Injin Yankewa, yana barin ɗan ƙaramin abu a baya. Tashar ƙarewa ta rabin-kammala tana daidaita abin da ya rage, sannan tazarar ƙarewa da ƙaramin kayan aikin ƙwallo-hanci yana yanke saman da aka gama. A ƙarshe, kayan aiki masu kyau suna zana kowane rubutu, tambari, ko cikakkun bayanai masu kaifi. Gudanar da kayan aiki da yawa a jere yana da sauƙi sosai tare da sigar canza kayan aiki, wanda ke canza Injinan Yankan ta atomatik maimakon tsayawa tsakanin matakai.

Yankan Koguna da Injinan Wutar Lantarki

Shagon mold yana amfani da irin wannan injin don ayyuka guda biyu masu alaƙa. Na farko shine yanke ramin mold da tsakiyar kai tsaye zuwa ƙarfe, yana siffanta konewar ɓangaren da za a ƙera. Na biyu shine ƙera electrodes, yawanci daga jan ƙarfe ko graphite, wanda injin EDM ke amfani da shi don ya lalata fasalulluka waɗanda niƙa ba zai iya kaiwa ba, kamar su haƙarƙari masu zurfi, kunkuntar haƙarƙari ko kusurwoyin ciki masu kauri a cikin ƙarfe mai tauri. Niƙa yana sarrafa yawancin siffar, kuma electrodes yana rufe sauran, don haka hanyoyin guda biyu suna aiki tare. Don manyan ramuka ko aikin mold mai girma, a niƙa mai ƙera mold da ƙarin tafiye-tafiye da ƙarfi shine mataki na gaba.

Matakan yanke rami:

Jerin abubuwan da ake buƙata don yin mold:

• Fara daga 3D samfurin da hanyoyin kayan aikin CAM.

• Ka yi amfani da kayan aiki masu ƙarfi, sannan ka gama da ƙananan kayan aiki.

• Yi gudu mai sauri don yin amfani da sandar da ta dace.

• Dole ne a yanke na'urorin lantarki na injin don fasalulluka na EDM.

• A kiyaye saitin ya yi tsauri domin ya riƙe juriya.

Tambayoyin da

Me wannan injin zai iya yi?

An gina shi ne don ƙananan ƙwayoyin halitta da sassa masu daidaito: abubuwan da aka saka a cikin allurar mold, molds don agogo, gilashin ido, da kayan ado, rawanin haƙori, tambari, da electrodes, tare da 2D/3D kayan taimako. Don manyan alamu ko kumfa, a Na'urar sadarwa ta mold mai axis 4 ya dace da babban aiki.

Za a iya yin injin ɗin ƙarfe mai tauri?

Yana yanke ƙarfe na yau da kullun da kyau, gami da ƙarfe da aka riga aka taurare, jan ƙarfe, tagulla, da aluminum. Karfe mai tauri sosai, wanda aka taurare gaba ɗaya yana da ƙarfi akan kayan aiki, don haka waɗannan fasalulluka galibi ana yanke su ta hanyar EDM, ko kuma a niƙa su cikin sauƙi, mai saurin kammalawa.

Shin gatari 3 sun isa ga molds?

Ga mafi yawan ramuka da sassautawa, eh. Gatari 3 suna yanke siffofi da kayan aikin zai iya kaiwa daga sama. Ƙananan sassa, siffofi masu zurfi na gefe, da layukan rabuwa masu rikitarwa suna buƙatar 4 ko 5-axis inji, ko kuma don EDM ta gama abin da niƙa ba zai iya ba.

Wace manhaja ce take amfani da ita?

Shirin CAM yana canza naka 3D samfuri zuwa hanyoyin kayan aiki masu ƙarfi da ƙarewa, waɗanda ke gudana akan ikon Syntec na injin. Kuna iya gina waɗannan hanyoyin gabaɗaya CAM software sannan a saka su a cikin injin, don haka ƙirar ta motsa yanke kai tsaye.

Me yasa daidaitonsa yake da mahimmanci ga molds?

Mold yana da kyau kamar yadda yake dacewa da shi. Tare da maimaitawa kusan milimita 0.005 da kuma ƙarfe mai ƙarfi, ramin yana riƙe da girmansa kuma zuciyar da ramin sun haɗu da kyau, don haka sassan da aka ƙera suna fitowa daidai girmansu kuma ba tare da walƙiya a kan dinkin ba.

Shin yana sassaka kamar yadda yake a niƙa?

Eh, yana yin duka biyun. Yana niƙa siffar ramin kuma yana sassaka rubutu mai kyau, lambobin serial, da tambari a cikin mold ɗin, tunda injin sassaka ne da niƙa haɗe. Wannan yana ceton matsar da kayan aikin zuwa wani Injin Zane daban don ƙarin bayani.