Gabatarwa
Kowa ya san cewa don zama ƙwararren ƙera ko DIYer, ta amfani da a Laser Yankan Machine ainihin kwas ne da ake buƙata don shiga, amma ana iya samun matsaloli da yawa. Idan za ku iya gina ɗaya da kanku, za a magance matsalar cikin sauƙi?
Aikin da nake so in raba shine na'urar yankan Laser da aka yi a bara. Na yi imani kowa ya san na'urar Yankan Laser (wanda kuma aka sani da a Laser Engraving Machine saboda yana iya yin ayyukan da aka zana Laser), haka nan kuma kayan tarihi ne ga masu yin ayyuka. Amfaninsa kamar saurin sarrafawa, ingantaccen amfani da faranti, da kuma fahimtar fasahar yanke fasahar da hanyoyin gargajiya ba za su iya cimma ba suna ƙaunar kowa sosai.
Yawancin lokaci lokacin amfani da na'ura na CNC don aiki, akwai matsaloli masu zuwa idan aka kwatanta da yankan Laser, yana buƙatar shigarwa da canza kayan aiki kafin yin aiki, saitin kayan aiki, ƙarar ƙararrawa, tsawon lokacin aiki, gurɓataccen ƙura, radius na kayan aiki da sauran matsalolin. Mafi girman yankan ya haifar da ra'ayin yin Laser Cutting Machine da kanka.
Bayan samun wannan ra'ayin, sai na fara gudanar da bincike mai yiwuwa akan wannan ra'ayin. Bayan da yawa bincike da kwatancen iri daban-daban na Laser Yankan Machines, hade tare da nasa yanayi da kuma aiki bukatun, bayan auna ribobi da fursunoni, Na yi wani mataki-mataki gini shirin tare da modular zane da kuma yin, wanda suke da m da kuma upgradeable.
Bayan kwanaki 60, kowane bangare na injin yana ɗaukar ƙirar ƙira. Ta hanyar ra'ayi na modularization, sarrafawa da samarwa sun dace, kuma taro na ƙarshe ya isa, kuma matsalolin kudi ba zai zama mai girma ba, kuma ana iya siyan sassan da ake buƙata mataki-mataki. Girman injin da aka kammala ya kai 1960mm*1200mm* 1210mm, da sarrafa bugun jini ne 1260mm*760mm, kuma ikon yanke shine 100W. Yana iya aiwatar da adadi mai yawa na sassa a lokaci ɗaya, kuma yana da ayyukan yankan Laser, zane-zane, dubawa, rubutawa da alama.
Tsare-tsaren Ayyuka
Dukan aikin samar da aikin ya ƙunshi manyan sassa 7, wato: tsarin sarrafa motsi, ƙirar tsarin injiniya, tsarin kula da bututun Laser, tsarin jagorar haske, busa iska da tsarin shayewa, tsarin mai da hankali haske, haɓaka aiki da sauran fannoni.
Babban ra'ayin yin farkon shine:
1. Buga na Laser Yankan Machine da aka samar dole ne ya zama babba don cike gibin da kewayon sarrafawa na Injin CNC bai isa ba, wanda zai iya ceton matsalar kafin yanke takardar. Hakanan zaka iya amfani da aikin rubutun laser don rubuta manyan faranti kai tsaye, wanda ke magance matsalar rubutun hannu.
2. Saboda bugun jini ya karu, ikon Laser Cutting Machine ba zai iya zama ƙasa da ƙasa ba, in ba haka ba, laser zai sami wani hasara a cikin jigilar iska, don haka ƙarfin gaba ɗaya ba zai iya zama ƙasa da ƙasa ba. 100W.
3. Domin tabbatar da daidaito da kuma santsi aiki na Laser Yankan Machine, da overall abu selection dole ne duk karfe.
4. Ya dace don amfani da aiki.
5. Tsarin da aka tsara zai iya saduwa da shirin haɓakawa na gaba.
Hukumar Kulawa
DIY Laser Yankan Machine
Tare da tsarin tsarin ra'ayi na DIY na gabaɗaya, bari mu fara matakai 8 don gina Injin Yankan Laser. Zan yi bayani dalla-dalla kan takamaiman tsarin yin da cikakkun bayanai da abin ya shafa.
Mataki 1. Motion Control System Design
Mataki na 1 shine tsarin sarrafa motsi. Ina amfani da motherboard na Laser RDC6442S-B (EC). Wannan Motherboard na iya sarrafa axes guda 4, wato X, Y, Z, da U. Motherboard na zuwa da allon nunin mu'amala. Yanayin tafiyar da na'ura, adana fayilolin sarrafawa, da kuma gyara na'urar za a iya kammala ta hanyar allon aiki, amma abu ɗaya da za a lura shi ne cewa sigogin sarrafa motsi na axis XYZ suna buƙatar haɗawa da kwamfuta don saita sigogi.
Alal misali: ba tare da haɓakawa da haɓakawa ba, yanke hanzari da raguwa, saurin gudu, gyaran kuskuren matsayi na mota, zaɓi nau'in laser. Ana amfani da tsarin sarrafawa ta hanyar 24V DC, wanda ke buƙatar a 24V sauya wutar lantarki. Domin tabbatar da zaman lafiyar tsarin, 2 24V Ana amfani da kayan wutar lantarki masu sauyawa, daya 24V2A kai tsaye yana samar da motherboard, da sauran 24V15A yana ba da wutar lantarki ga motoci 3, yayin da 220V an haɗa tashar shigarwa tare da a 30A tace don tabbatar da tsayayyen aiki na tsarin.
Gwajin Tsarin Kulawa
Bayan an saita sigogi, zaku iya haɗa motar don gwajin rashin aiki. A wannan matakin, zaku iya tabbatar da layin haɗin motar, jagorar motar, jagorar aikin allo, saitunan yanki na motsi na stepper, shigo da fayilolin yanke don aikin gwaji. Motar da na zaɓa ita ce motar 2-fase 57 mai tsayi mai tsayin 57mm, saboda saura 3 ne kawai a cikin aikin da ya gabata, don haka na yi amfani da shi kai tsaye tare da ra'ayin ba a banza ba. Direban da na zaba shine TB6600, wanda shi ne talakawa stepper motor. A cikin direban motar, an saita yanki zuwa 64.
Idan kuna son tsarin yankan Laser ya sami mafi kyawun aiki mai sauri, zaku iya zaɓar injin stepper mai mataki na 3, wanda ke da karfin juyi mai girma da kyakkyawan aiki mai sauri. Tabbas, bayan gwaje-gwajen da suka biyo baya, an gano cewa motar 2-phase 57 stepper motor tana da cikakkiyar ikon motsi mai sauri na X-axis lokacin da hotunan Laser ke duba, don haka zan yi amfani da shi na ɗan lokaci, kuma in maye gurbin motar idan yana buƙatar haɓakawa daga baya.
Dangane da tsarin kariyar aminci, dole ne a raba tsarin da'irar gabaɗaya daga babban ƙarfin lantarki da ƙananan ƙarfin lantarki. Lokacin yin amfani da wayoyi, wajibi ne a kula da kada a sami crossovers. Abu mafi mahimmanci shi ne cewa dole ne a yi ƙasa. Domin lokacin da babban wutar lantarki ya wuce, ƙarfen ƙarfe da harsashi za su samar da wutar lantarki, kuma idan hannu ya taɓa shi, za a ji motsin rai. A wannan lokacin, dole ne mu kula da ƙasa mai kyau, kuma mafi kyawun juriya na ƙasa bai wuce 4 ohms ba (bukatar gwada waya ta ƙasa), don hana haɗarin haɗari na lantarki, Bugu da ƙari, babban maɓallin wutar lantarki kuma yana buƙatar ƙara maɓallin kariya na leakage.
Iyakan Canji
Har ila yau, ma'aikacin aiki yana buƙatar shigar da maɓallin dakatar da gaggawa, wutar lantarki tare da maɓalli, X, Y, Z axis iyaka maɗaukaki ga kowane motsi na motsi, madaidaicin zafin jiki na ruwa mai kariya don tube laser, maɓallin gaggawa na gaggawa don kariya ta bude murfin don inganta lafiyar Laser Cutting Machine.
Tsarin kewayawa
Domin sauƙaƙe kulawa na gaba, kowace tasha za a iya yiwa alama daidai.
Mataki 2. Tsarin Injini
Mataki na 2 shine zane na tsarin injiniya. Wannan mataki ne mayar da hankali na dukan Laser sabon na'ura. Madaidaicin na'ura da aikin na'ura suna buƙatar gane ta hanyar ingantaccen tsarin injiniya. A farkon zayyana, matsala ta 1 da ake fuskanta ita ce tantance hanyar sarrafawa, kuma tsara tsarin tafiyar yana buƙatar akidar jagora ta farko. Nawa ikon sarrafawa yake buƙata?
Kayan aikin injuna
Girman allon katako 1220mm* 2400mm. Domin rage adadin allunan yankan, faɗin allon katako shine 1200mm a matsayin kewayon sarrafa tsayi, kuma nisa aikin dole ne ya fi 600mm, don haka na saita fadin a kusan 700mm, da tsayi da faɗin Kowacce ƙari 60mm tsawon don matsawa ko matsayi. Ta wannan hanyar, ana iya tabbatar da ingantaccen kewayon sarrafawa ya zama 1200mm* 700mm. Bisa ga ƙididdiga na gabaɗaya na kewayon tsarin tafiyar da aiki, girman girman yana kusa da mita 2, wanda bai wuce iyakar mita 2 ba don isarwa, wanda ya dace da bukatun.
Na'urorin Haɗi
Mataki na gaba shine siyan na'urorin haɗi na hardware, Laser head, anti one anti, 2 anti, synchronous pulley da sauransu. Na zabi ma'aunin Turai 4040 lokacin farin ciki bayanin martaba na aluminum don babban firam, saboda daidaiton shigarwa na axis XY yana ƙayyade daidaiton aiki na gaba, kuma kayan dole ne su kasance masu ƙarfi. An yi ɓangaren katako na X-axis na Laser kai 6040 lokacin farin ciki profile aluminum, kuma nisa ne fadi fiye da 4040 na Y-axis, saboda lokacin da shugaban laser ya kasance a tsakiyar matsayi, bayanin martabar aluminum zai lalata idan ƙarfin bai isa ba.
Na'urorin Haɗi
Tsarin Tsarin Axis XY
Kafin zana tsarin axis XY, auna 1st da zana kayan haɗin kayan aikin da sassa daban-daban, sannan aiwatar da tsarin ƙirar ta software ta AutoCAD.
Tsarin Tsarin Axis XY
Ana ƙaddamar da watsawar axis X ta hanyar motsi ta hanyar jan hankali na aiki tare da fitarwa zuwa bel ɗin aiki tare, kuma buɗe ƙarshen bel ɗin aiki tare yana haɗe zuwa kan laser. Jujjuyawar motar hawa ta X-axis tana motsa bel ɗin aiki tare don matsar da kan Laser a gefe; watsawar axis Y yana da ɗan ƙaranci. Don yin slides na linzamin hagu da dama suna motsawa tare da mota ɗaya, 2 na'urori masu linzami suna buƙatar haɗa su a layi daya tare da axis na gani, sa'an nan kuma ana amfani da axis na gani ta hanyar motsa jiki don fitar da 2 mikakke sliders a lokaci guda, don motsa axis Y. X-axis na iya kasancewa koyaushe a cikin matsayi a kwance.
Sarrafa sassa & Taruwa
Bayan kammala zane, mataki na gaba shine aiwatarwa da kuma haɗa sassan, sarrafa sararin samaniya na X-axis, 3D buga madaidaicin axis na axis Y-axis, tara firam ɗin bayanin martaba na aluminum, shigar da jagorar madaidaiciya, da dai sauransu. Mafi mahimmanci kuma mai ban sha'awa shine daidaitawa na daidaito. Wannan tsari yana buƙatar maimaita kuskure kuma yana buƙatar haƙuri.
Y Axis Yana Haɗe Zuwa Axis na gani
1. Ƙaƙwalwar ƙwaƙwalwa yana gyarawa ta hanyar 2 couplings da maƙallan axis na gani.
2. Yi aiki da farantin goyon baya na X-axis don haɗa bayanin martabar aluminum na X-axis tare da nau'ikan layi na 2 na Y-axis.
3. A lokacin shigarwa na XY axis aluminum profile frame, dole ne a tabbatar da daidaito da daidaito na firam yayin wannan tsari, don haka ana buƙatar ma'auni na maimaitawa yayin aiwatarwa don tabbatar da daidaitattun ma'auni. Lokacin shigar da jagororin layi na 2 akan axis Y, tabbatar da cewa jagororin suna layi ɗaya da bayanin martabar aluminum, kuma auna ta alamar bugun kira don tabbatar da cewa daidaiton yana cikin. 0.05mm.
Sanya Shugaban Laser na X-Axis, Jagoran Litattafai, Sarkar Jawo Tanki da Motar Stepper
4. Lokacin shigar da layin jagora na layi, ya zama dole don tabbatar da cewa layin jagora yana daidai da bayanin martaba na aluminum. Ana buƙatar auna titin jagora na kowane sashe ta alamar bugun kira don tabbatar da cewa daidaiton ya kasance a ciki 0.05mm, wanda ke kafa tushe mai kyau don shigarwa na gaba.
Gyara Matsayin X-Axis
5. Don shigar da bel ɗin synchronous Y-axis, 1st tabbatar da cewa axis X yana cikin yanayin kwance, kuma yi amfani da alamar bugun kira don yiwa mita alama. Bayan an auna, an gano cewa bayanin martabar aluminum kanta yana da curvature na kusan 0.05mm, don haka ya kamata a sarrafa daidaito a kwance a cikin 0.1mm (zai fi dacewa Alamomin bugun kira 2 an sake saita su zuwa sifili), kuma an daidaita matsayin silidu 2 da axis X tare da shirin bidiyo.
Zare Belts ɗin Lokaci A bangarorin biyu
6. Shigar da bel na lokaci a bangarorin biyu kuma gyara bel na lokaci a hagu. Sannan sake saita alamar bugun kiran lambar hagu zuwa sifili, auna kuskuren kwance a wancan gefen, daidaita kuskuren kwance zuwa tsakanin 0.1mm, kuma gyara shi da clip. Sannan gyara bel ɗin daidaitacce daidai. A wannan lokacin, saboda aikin shigarwa a gefen dama, kuskuren kwance zai karu. Sa'an nan kuma matsar da alamar bugun kira zuwa gefen hagu zuwa sifili, kuma sassauta haɗin haɗin dama don matsar da axis X. Zamar da darjewa, daidaita kuskuren kwance zuwa tsakanin 0.1mm, da kuma gyara magudanar wutar lantarki tare da shirin bidiyo.
7. Yanzu za ku iya sassauta ƙuƙumma a bangarorin biyu, gwada ko X axis yana cikin matsayi a kwance lokacin da axis Y yana motsawa, karkatar da dabaran daidaitawa na Y axis, kuma maimaita tsarin ma'auni na baya. Idan an gano cewa X-axis ba ya aiki tare, yana iya zama cewa maƙarƙashiyar bel ɗin synchronous ya bambanta a bangarorin biyu ko kuma ba a daidaita daidaiton kowane tsari da kyau ba, to kuna buƙatar komawa matakin da ya gabata kuma sake gyara shi. Muddin an daidaita ƙunƙun bel ɗin aiki tare, yakamata a sake gyara axis ɗin X har sai an motsa axis Y, kuma axis ɗin X koyaushe yana cikin kewayon kuskuren kwance na 0.1mm. Ku tuna kuyi haƙuri a wannan matakin.
Daidaita Tsarin Axis XY
8. Bincika ko ƙaddamar da bel na lokaci a bangarorin biyu ya kasance daidai, kuma yana da kyau a danna ƙasa a hankali zuwa zurfin 1-2cm, don haka zurfi a bangarorin biyu ya dace.
9. Shigar da stepper motor. Lokacin shigar da motar, kuna buƙatar kula da daidaita ƙarfinsa. Idan bel ɗin synchronous yayi sako-sako da yawa, zai haifar da koma baya na motsi, kuma idan ya matse sosai, bel ɗin daidaitacce zai tsage.
Shigar da Y-Axis Stepper Motor
Gwada Kwanciyar Injiniya
Haɗa tsarin sarrafawa don gwada kwanciyar hankali na tsarin injin, haɗa kwamfutar don cire sigogin motar, auna karkatar da ke tsakanin jadawali da girman ƙira, daidaita adadin bugun jini na injin stepper daidai da ainihin karkacewar nisa, kuma duba ko akwai gibin koma baya a cikin injin. Ko kowane bugun jini yana da daidaituwa kuma ko an haɗa wuraren haɗin gwiwa. Ana aiwatar da zane mai maimaitawa, kuma ana gano daidaiton maimaitawa ta maimaita zane. Tabbas, ana iya gano daidaiton madaidaicin madaidaicin na'ura ta hanyar madaidaicin alamar bugun kira da mita.
Haɗa Tsarin Kulawa Don Gwaji
Bayan maimaita zane sau 3, za ku ga cewa duk bugun jini wuri ne ba tare da wani fatalwa ba, wanda ke nuna cewa ƙaura ya yi kyau. A halin yanzu, axis XY na iya zana zane-zane. Idan an ƙara aikin ɗaga alƙalami, zai iya zama babban makirci. Tabbas, ainihin maƙasudin shine yin Laser Cutting Machine, don haka muna buƙatar ci gaba da yin aiki tuƙuru.
Bayan an kammala axis na XY, mataki na gaba shine yin axis Z. Kafin yin axis Z, muna buƙatar yin 3D yin tallan kayan kawa da kuma tsara tsarin gaba ɗaya. Saboda an haɗa axis Z tare da dandamalin yanke kuma an gyara shi akan ƙirar firam, dole ne a tsara shi kuma a kera shi tare. Axis na Z yana gane ayyukan tashi da faɗuwa, sa'an nan kuma an sanya module ɗin XY axis kai tsaye a kai, kuma haɗin zai iya gane aikin axis na XYZ.
Zane Z-Axis Lift Platform
Yin amfani da Solidworks yin tallan kayan kawa, zana gaba ɗaya firam da tsarin Z-axis na teburin yankan Laser. Ta hanyar 3D hangen nesa, matsalolin tsarin za a iya ganowa da sauri kuma a gyara su cikin sauri.
Ginin Platform Mai Motsi
Tare da firam da tsari a wurin, ana iya yin dandamali mai motsi a ƙasan na'ura. Ana sanya Injin Yankan Laser gaba ɗaya akan dandamali. Injin yana da girman gaske. Ba gaskiya ba ne don gina teburin yankan Laser sannan kuma motsa shi sama. Hakanan tsarin zai shafi daidaiton na'ura, don haka ana iya gina shi a kan dandamalin wayar hannu kawai.
1. Yanzu fara gina dandalin motsi a ƙasa, 1st saya 5050 mai kauri mai kauri don yin firam.
2. Karfe mai murabba'i ana walda shi daya bayan daya, kuma yana da karfi sosai bayan an gama shi, kuma babu matsala ga duk wanda ke zaune a kai.
3. Weld 4 rollers zuwa firam kuma bar 600mm rata a gefen hagu. Babban manufar ita ce adana sarari don ruwan zafin jiki akai-akai da famfo na iska. Yanzu da aka welded firam ɗin dandamali na wayar hannu, dole ne a shigar da katako na katako a sama da ƙasa.
4. Gina firam ɗin injin kuma siyan bayanan aluminum daga Intanet. Samfurin shine 4040 na kasa daidaitattun bayanan martaba na aluminum. Babban dalilin yin amfani da wannan ma'auni na aluminum profile na kasa shi ne cewa yana da sauƙi a cikin nauyi, mai sauƙi don rikewa bayan shigarwa, yana da ƙarfi mai kyau, kuma kusurwoyi masu zagaye a kusa da shi suna da ƙananan ƙananan don sauƙaƙe ƙira da shigarwa na bangarori na takarda na gaba.
Don gina injin injin a cikin falo, yana da girma da yawa don dacewa.
Haɗa XY Axis Da Firam ɗin Inji
5. Haɗa madaidaicin XY da firam ɗin injin, sanya firam ɗin da aka kammala akan dandamalin wayar hannu, sannan shigar da axis XY da aka lalata akan firam ɗin na'ura. Sakamakon gabaɗaya har yanzu yana da kyau.
6. Fara yin takardar tallafi na Z-axis, rubuta takardar aluminum, kuma ƙayyade matsayi na rami. Yi wasu hakowa da taɓawa don yin zanen tallafi iri ɗaya guda 4.
Haɗa Z-Axis Lift Screw
7. Haɗa dunƙule mai ɗagawa na Z-axis, sannan a haɗa dunƙule mai siffa T, ja mai aiki tare, wurin zama, farantin tallafi, da ƙwaya mai laushi.
8. Shigar da dunƙule dagawa Z-axis, stepper motor, da lokacin bel. Ka'idar ɗagawa a axis Z: Motar mai takawa tana ƙarfafa bel ɗin aiki tare ta cikin ƙafafu masu tayar da hankali a ɓangarorin biyu. Lokacin da motar ke jujjuya, yana motsa screws masu ɗagawa guda 4 don jujjuya su a cikin wannan hanya, ta yadda 4 masu goyon baya suna motsawa sama da ƙasa a lokaci guda, kuma an haɗa dandalin yankan zuwa wuraren tallafi a lokaci guda. Motsi sama da ƙasa. Lokacin shigar da panel na saƙar zuma, kana buƙatar kula da daidaitawa na flatness. Yi amfani da alamar bugun kira don auna bambancin h8 na gabaɗayan firam, kuma daidaita bambancin h8 zuwa 0.1mm.
Tsarin injina kamar tsarin hanyar iska, hanyar hasken Laser, da fata na takarda za a yi bayani dalla-dalla daga baya lokacin da tsarin ya dace. Bayan haka, za a gabatar da kashi na 3.
Mataki na 3. Laser Tube Control System Saita
1. Zaɓi CO2 Laser tube model. The Laser tube ya kasu kashi 2 iri: gilashi tube da rediyo mitar tube. Bututun RF yana ɗaukar ƙananan ƙarfin lantarki na 30V tare da madaidaicin madaidaici, ƙaramin tabo da rayuwa mai tsayi, amma farashin yana da tsada, yayin da rayuwar bututun gilashin ya kai kimanin sa'o'i 1500, wurin yana da girma sosai, kuma ana sarrafa shi ta babban ƙarfin lantarki, amma farashin yana da arha. Idan kawai ka yanke itace, fata, acrylic, Gilashin tubes suna da cikakkiyar ƙwarewa, kuma yawancin Laser Yankan Machines a kasuwa a halin yanzu suna amfani da bututun gilashi. Saboda batun farashi, na zaɓi bututun gilashi, girman 1600mm*60mm, Laser tube sanyaya bukatar yin amfani da ruwa sanyaya, kuma shi ne m zazzabi ruwa.
Laser Power Supply
Tushen wutar lantarki na Laser da na zaɓa shine 100W wutar lantarki ta Laser. An gabatar da aikin samar da wutar lantarki na Laser. Ingantacciyar wutar lantarki ta bututun Laser tana fitar da babban ƙarfin lantarki kusan 10,000 volts. Saboda yawan maida hankali CO2 iskar gas a cikin bututu mai fitar da wutar lantarki mai ƙarfi, ana samar da Laser mai tsayin tsayin 10.6um a wutsiyar bututun. Lura cewa wannan Laser haske ne marar ganuwa.
CW5000 Water Chiller
2. Zaba ruwan sanyi. Bututun Laser zai haifar da babban zafin jiki yayin amfani da shi na yau da kullun, kuma yana buƙatar sanyaya ta wurare dabam dabam na ruwa. Idan yanayin zafi ya yi yawa kuma ba a sanyaya cikin lokaci ba, zai haifar da lalacewar bututun Laser wanda ba zai iya jurewa ba, wanda zai haifar da faduwa mai kaifi a rayuwa ko fashewar bututun Laser. Gudun da yanayin zafin ruwa ya ragu kuma yana ƙayyade aikin bututun Laser.
Akwai nau'ikan sanyaya ruwa guda 2, daya shine sanyaya iska, ɗayan kuma shine hanyar sanyaya ta hanyar sanyaya injin kwampreso. Idan tube Laser yana kusa 80W, sanyaya iska na iya zama m, amma idan ya wuce 80W, dole ne a yi amfani da hanyar sanyaya compressor. In ba haka ba, ba za a iya danne zafin ba kwata-kwata. Ruwan zafin jiki akai-akai na zaba shine CW5000 abin koyi. Idan an inganta ƙarfin bututun Laser, wannan ruwan zafin jiki akai-akai zai iya zama mai dacewa. Duk injin ɗin ya haɗa da tsarin sarrafa zafin jiki, guga na ajiyar ruwa, injin damfara, da farantin sanyi. abun da ke ciki na module.
3. Shigar da tube na laser, shigar da bututun laser a kan bututun bututu, daidaita h8 na bututun laser don yin daidai da tsayin ƙira, kuma kula da kulawa da kulawa.
Shigar da Tube Laser
Haɗa bututun magudanar ruwan zafin jiki akai-akai. Ya kamata a lura cewa mashigin ruwa na 1st yana shiga daga madaidaicin sandar bututun Laser, madaidaicin madaidaicin ruwa na bututun Laser yakamata ya fuskanci ƙasa, ruwan sanyaya ya shiga daga ƙasa, sannan ya fito daga saman madaidaicin sandar bututun Laser, sannan ya dawo zuwa dawowa ta hanyar canza yanayin yanayin ruwa. Tankin ruwan zafin jiki akai-akai yana kammala zagayowar. Lokacin da sake zagayowar ruwa ya tsaya, an katse maɓallin kariya na ruwa, kuma ana aika siginar amsawa zuwa allon kulawa, wanda ke kashe bututun Laser don hana zafi.
Haɗa Ammeter
4. An haɗa madaidaicin sandar bututun Laser zuwa ammeter, sa'an nan kuma komawa zuwa madaidaicin sandar wutar lantarki. Lokacin da bututun Laser ke aiki, ammeter na iya nuna halin yanzu na bututun Laser a ainihin lokacin. Ta hanyar ƙimar ƙima, zaku iya kwatanta ikon saitawa da ainihin ikon yin hukunci ko bututun Laser yana aiki akai-akai.
5. Haɗa da'irar da wutar lantarki Laser, m zafin jiki ruwa, ruwa kariya canji, ammeter, da kuma shirya m tabarau (saboda Laser tube emits ganuwa haske, kana bukatar ka yi amfani da 10.6um musamman m gilashin), da kuma saita ikon da Laser tube zuwa 40 %, kunna fashe yanayin, sanya da gwajin jirgin a gaban Laser tube, danna maballin canji, da jirgin yana fitar da sakamako mai kyau nan take, Laser yana fitar da shi nan take.
Mataki na gaba shine daidaita tsarin hanyar gani.
Mataki 4. Laser Tube Light Guide System Saita
Kashi na 4 shine saitin tsarin jagorar hasken laser tube. Kamar yadda aka nuna a cikin hoton da ke sama, hasken Laser da bututun Laser ke fitarwa yana jujjuya shi ta madubi zuwa digiri 90 zuwa madubi na 2, kuma madubi na 2 yana sake juyar da shi da digiri 90 zuwa madubi na 3. Refraction yana sa Laser ya harba ƙasa zuwa ga ruwan tabarau mai mayar da hankali, wanda sannan ya mai da hankali kan lasar don samar da wuri mai kyau.
Wahalhalun da wannan tsarin ke da shi shi ne, duk inda shugaban Laser ya kasance a cikin aikin injin, dole ne wurin da aka mayar da hankali ya kasance a wuri guda, wato, hanyoyin gani dole ne su kasance daidai a yanayin motsi, in ba haka ba za a karkatar da katako na Laser kuma babu haske da zai fito.
Zane na Farko na Hannun Hannun Hanya na Farko
Tsarin daidaitawa na madaidaicin madubi: madubi da laser suna a kusurwar digiri 45, wanda ya sa ya zama da wuya a yi hukunci da ma'anar laser. Wajibi ne don 3D buga madaidaicin digiri 45 don daidaitawa na taimako, manna takarda mai laushi akan ramin, kuma ana kunna laser. Yanayin harbi tabo (a kan lokaci 0.1S, iko 20% don hana shigar ciki), daidaita tsayi, matsayi da kusurwar juyawa na madaidaicin, don haka ana sarrafa wurin haske a tsakiyar ramin zagaye.
Zane na 2nd Surface Madubi Hanyar Hanya
Madaidaicin matsayi na shigarwa da shigarwa h8 na madaidaicin madubi na 2 ana samun su ta hanyar 3D zane na hanyar madubi na 2nd, kuma an shigar da madaidaicin madaidaicin madubi na 2 ta hanyar auna ma'aunin vernier (shigar da shi zuwa matsayi na farko).
Daidaita Kusuwar Tunani Na Madubin Sama na Farko
Tsarin daidaita kusurwar madubi na 1st: matsar da axis Y kusa da madubi, dige laser, sa'an nan kuma matsar da ƙarshen Y-axis, kuma sake dige. A wannan lokacin, za a gano cewa maki 2 ba su zo daidai ba, idan na kusa ya kasance mafi girma, kuma mafi nisa ya kasance ƙasa, to ana buƙatar gyara madubi don juyawa zuwa sama, sabanin haka; mataki na gaba shine ci gaba da yin maki, nesa da kusa, idan madaidaicin kusa yana hagu kuma nisa shine dama, kuna buƙatar daidaita madubi don juyawa zuwa hagu, kuma akasin haka, har sai wurin kusa ya yi daidai da ma'ana mai nisa a matsayin ma'ana, yana nufin cewa hanyar gani na madubi na 2nd gabaɗaya yana daidai da yanayin motsi na sashin Y-axis.
Zane na 3rd Tsarin Hannun Hannun Hannun Hanya
Tsarin daidaita kusurwar madubi na 2nd: matsar da madaidaicin Y-axis zuwa madubi na 1st, sa'an nan kuma matsar da X-axis zuwa ƙarshen kusa, yi dige laser, sa'an nan kuma matsar da X-axis zuwa ƙarshen ƙarshen, sa'an nan kuma yi ɗigon laser, a wannan lokacin, lura ko wurin kusa ya fi girma kuma mafi nisa yana ƙasa, kuna buƙatar daidaita madaidaicin saman 2nd sama, don jujjuya saman. A mataki na gaba, ci gaba da yin maki, maki ɗaya mai nisa ɗaya kuma kusa, idan wurin kusa yana hagu kuma mafi nisa yana hannun dama, kuna buƙatar daidaita madubi na saman na 2 don juyawa zuwa hagu, kuma akasin haka, har sai wurin kusa da nisa ya zo daidai a matsayin aya ɗaya, wanda ke nufin cewa hanyar gani na kusa-karshen madubin saman 3rd yana daidai da hanyar X- motsi gaba ɗaya. Sa'an nan matsar da Y-axis zuwa nisa-karshen, da kuma nuna alama a kusa-karshe da kuma nisa-karshen X-axis, idan ba su zo daidai ba yana nufin cewa 2 madubi hanyoyi ba su zoba, kuma wajibi ne a koma don daidaita kwana na 1st madubi madubi har zuwa 2 maki a kan X-axis a kusa da ƙarshen mashigin Y-2 da 4 na nesa na axis. Y-axis sun zo daidai.
A gaskiya, daidaitawar bai ƙare ba a wannan matakin. Duba ko wurin haske na mariƙin ruwan tabarau na saman madubi na 3 yana tsakiyar da'irar. Lokacin da wurin haske ya kasance hagu, mai riƙe ruwan tabarau na madubi na 2 yana buƙatar mayar da shi baya, kuma akasin haka. Daidaita matsayin duka bututun Laser don matsawa ƙasa, kuma akasin haka. Lokacin canza madaidaicin madubi na 2nd, muna buƙatar sake maimaita tsarin daidaita kusurwar ruwan tabarau na 2nd. Lokacin canza h8 na bututun Laser, muna buƙatar maimaita tsarin daidaitawar ruwan tabarau gaba ɗaya wucewa ɗaya (ciki har da: tsarin daidaitawa na madaidaicin madubi na 1st, ruwan tabarau na 1st da madubi na 2nd), kuma sake yin ɗigon har sai wurin haske ya kasance a tsakiyar matsayi kuma maki 4 sun zo daidai.
Daidaita Kusuwar Tunani Na Madubin Sama na 3
Tsarin daidaitawa na kusurwar madubi na 3rd: daidaitawar madubi shine ƙara maki 2 na hawan Z-axis da raguwa a kan tushen madubi, wato, maki 8. Ka'idar daidaitawa ita ce ta 1st ƙayyade wurin ɗagawa na maki 4 sannan matsar da Axis X zuwa wancan ƙarshen, sannan buga wurin ɗagawa. Idan babban wurin hasken haske ya fi ƙasa da ƙasa, kuna buƙatar jujjuya ruwan tabarau na madubi na 3 a baya, kuma akasin haka. Juyawa zuwa dama kuma akasin haka.
Idan hasken tabo ba za a iya gyara ko da yaushe ya zo daidai, yana nufin cewa 3rd surface madubi na gani hanya ba ya dace da X-axis, kuma shi wajibi ne don komawa zuwa daidaita kwana na 2nd surface madubi ruwan tabarau. Wajibi ne a dawo don daidaita h8 na bututun Laser, sannan farawa daga madaidaicin juzu'i don sake daidaita shi har sai maki 8 sun zo daidai.
Lens mai da hankali
Akwai nau'ikan ruwan tabarau guda 4: 50.8, 63.5, 76.2, da 101.6. Na zabi 50.8mm.
Sanya ruwan tabarau mai mai da hankali a cikin silinda na kan Laser, tare da madaidaicin gefen yana fuskantar sama, sanya allon katako mai gangare, matsar da axis X don yin ma'ana kowane. 2mm, Nemo matsayi tare da wuri mafi ƙanƙanci, auna nisa tsakanin shugaban laser da katako na katako, wannan nisa Yana da matsayi mafi dacewa da tsayin tsayin daka don yankan Laser, kuma an daidaita hanyar gani a wannan mataki.
Mataki na 5. Buga Ƙarfafa Tsarin Tsarin
Kashi na 5 shine saitin tsarin busawa da shaye-shaye. Za a haifar da hayaki mai kauri yayin yankan Laser, kuma barbashin hayaki mai kauri zai rufe farantin mai da hankali kuma ya rage ikon yankewa. Maganin shine ƙara yawan famfo na iska a gaban farantin mayar da hankali.
Jirgin iska da na zaɓa shi ne fam ɗin iska mai ɗaukar iska, babban dalili shi ne cewa ƙarfin iska yana da tsayi sosai, kuma ana iya ƙara ƙimar yankewa saboda aikin iskar gas yayin yankewa. Ana haɗa siginar fitarwa daga babban allo don sarrafa bawul ɗin solenoid, kuma bawul ɗin solenoid yana sarrafa fam ɗin iska don busa iska.
Laser Yanke Wood Projects
Bayan kafuwa, Ba zan iya jira don yin gwaji yanke na 6mm Multi-Layer board, wanda za'a iya yanke shi da kyau, kuma tasirin yana da kyau sosai. Matsalar kawai ita ce ba a kammala tsarin shayarwa ba, kuma hayaƙin yana da girma.
Yanke farantin karfe bisa ga girman ƙira, kuma gyara farantin bakin karfe tare da sukurori bayan hakowa. An rufe gaba dayan injin ɗin gaba ɗaya, ya bar mashigar iska da mashigar iska.
An gyara fanka mai shaye-shaye akan bango, kuma ana buƙatar yin shinge.
3D Fitar Jirgin Sama
Matsakaicin matsa lamba fan yana amfani da a 300W wutar lantarki, tashar iska mai murabba'i rectangular wacce aka kera ta musamman gwargwadon girman taga na alloy na aluminum.
Mataki na 6. Saitin Tsarin Haske da Mayar da hankali
Kashi na 6 shine tsarin hasken wuta da mai da hankali, wanda ke amfani da wutar lantarki mai zaman kanta 12V LED tsiri mai haske, kuma ana ƙara hasken LED zuwa sashin tsarin sarrafawa, wurin sarrafawa, da wurin ajiya a lokaci guda.
Ana ƙara shugaban laser giciye a bayan kan laser don mai da hankali. Yana amfani da wutar lantarki mai zaman kanta na 5V kuma an sanye shi da maɓalli mai zaman kansa. Matsayin shugaban laser yana ƙaddara ta hanyar giciye. Ana amfani da layin laser kwance don yin hukunci akan zurfin allon. Cibiyar tana nuna cewa allon ba a kwance ba ko kuma ba a daidaita tsayin dakafi da kyau ba, zaku iya daidaita ma'aunin Z sama da ƙasa, kuma daidaita layin kwance zuwa tsakiyar.
Sanya Laser Cross Focus
Saiti 7. Inganta Ayyuka
Kashi na 7 shine inganta aiki. Don sauƙaƙe dakatarwar gaggawa, an tsara maɓallin dakatarwar gaggawa a saman kusa da filin aiki, kuma an shigar da maɓallin maɓallin, kebul na USB da tashar lalatawa a gefe. An tsara gaban gaba tare da babban maɓallin wutar lantarki, busa iska da magudanar ruwa, hasken wutar lantarki na LED, maɓallin mayar da hankali na laser, wanda ke ba da damar kammala duk ayyukan a ƙarƙashin panel ɗaya.
Canja Maballin Layout
An tsara kofofin majalisar a bangarorin biyu na na'ura, ana amfani da gefen hagu don adana kayan aikin da injin yankan Laser ke amfani da shi, kuma ana amfani da gefen dama don dubawa da kulawa. Akwai taga dubawa a ƙasan gaba. Lokacin da aka sauke kayan aiki, ana iya fitar da shi daga ƙasa. Hakanan zaka iya lura da ko ikon Laser ya isa kuma ko an yanke shi cikin lokaci, don ƙara ƙarfin cikin lokaci.
Na kuma kara da kafar kafa. Lokacin da kake buƙatar fara na'urar yankan Laser, kawai kuna buƙatar taka ƙafar ƙafa don kammala aikin, wanda ke adana maɓalli mai wahala, wanda yake da sauri da dacewa.
Mataki 8. Gwaji da Gyara
A ƙarshe, wajibi ne don gwada ayyukan tsarin yankan Laser, inganta matakan yankewa a cikin tsarin amfani don cimma sakamako mafi kyau, da kuma lalata ayyukan yankan Laser da zane-zane na laser.
Ayyukan Yanke Laser
A wannan lokacin, an gama gina na'urar Yankan Laser gabaɗaya. An shawo kan wasu cikas da wahalhalu da aka fuskanta wajen yin aiki daya bayan daya. Wannan ƙwarewar DIY tana da ƙima sosai. Ta wannan aikin, na koyi abubuwa da yawa game da na'urorin yankan Laser. Har ila yau, ina matukar godiya da taimakon da shugabannin masana'antu suka ba ni, wanda ya sa aikin ya rage karkata.
