Menene Injin sassaƙaƙƙiya na CNC?
Injin sassaƙaƙƙiya na CNC ƙwanƙwasa ce ta lantarki don tuƙi mai sauri, sassaƙa, sassaƙa, hakowa, niƙa, naushi da ƙarin hanyoyin injina. Injin sassaƙaƙƙiya na CNC shine ainihin ɓangaren Injin sassaƙaƙƙiya na CNC, wanda aka raba zuwa sandal mai sanyaya iska da sandal mai sanyaya ruwa.
Ta yaya Injin Sassaƙa na CNC ke Aiki?
A matsayin ɗaya daga cikin manyan ɓangarorin na'urar sassaƙaƙƙiya ta CNC, ana amfani da sandal ɗin don daidaita saurin kayan aikin injin. Menene ka'idar aiki na sandal na Injin sassaƙaƙƙiya na CNC? A wasu kalmomin, ta yaya CNC sassaƙa Machine ke aiki?
Fitar da m gudun
Tushen na'urar sassaƙa ta CNC shine tushen saurin kayan aikin injin gabaɗaya, kuma canjin saurin tuƙi gabaɗaya yana kunshe cikin manyan siffofi guda biyu.
1. The spindle motor sanye take da kaya canjawa. Manufar ita ce don rage saurin igiya da haɓaka rabon watsawa don saduwa da buƙatun yankan na'ura.
2. Motar dunƙule tana korar sandal ɗin ta bel ɗin haƙori na aiki tare ko bel ɗin V. Irin wannan nau'in dunƙule kuma ana kiransa injin mai faɗi mai faɗi ko ƙaƙƙarfan injin yankan, wanda ke da sifofin ƙarfi na dindindin da kewayo.
Babu buƙatar canjin saurin injina yayin aikin aiki, kuma ana barin gears da clutches a cikin akwatin sandal. A wannan lokacin, akwatin sandal ɗin a zahiri ya zama tallafi na sandal, wanda ke sauƙaƙa babban tsarin watsawa, don haka inganta amincin sarkar watsawa.
Inganta daidaito
Akwai nau'i biyu na CNC Carving Machine spindle: AC drive da DC drive. A halin yanzu, ana ɗaukar nau'in drive ɗin AC gabaɗaya.
Motar AC baya buƙatar kulawa, yana da sauƙin ƙirƙira, kuma ƙaƙƙarfan muhalli ba ya shafar shi.
A farkon matakin, igiyar AC ta yi amfani da tsarin servo na analog na AC, amma yanzu babban tsarin shine tsarin servo na AC na dijital.
Tsarin kula da tsarin amfani da sandal da kuma ramuwa mai ƙarfi ana sarrafa su a cikin ainihin lokaci ta hanyar microprocessor mai sauri, wanda ke haɓaka ikon gano kansa na tsarin, don haka inganta daidaiton tsarin.
Fitar da himma
An rage saurin saurin a cikin nau'i-nau'i na gears, da fitowar Torque an fadada su don biyan bukatun abubuwan fitarwa na sararin sama da spindle a ƙananan gudu. Gabaɗaya, manyan kayan aikin injin CNC masu girma da matsakaici suna shirye su ɗauki wannan hanyar canjin saurin.
Har ila yau, akwai wata hanyar da za a iya fitar da himma, wanda ake amfani da shi a kan kayan aikin injin tare da babban gudu da ƙananan saurin gudu. Tsarin saurin motar da kansa zai iya biyan buƙatun, kuma yana iya guje wa girgizawa da hayaniya ta hanyar watsa kayan aiki.
Yadda Ake Zaba Injin Sassaƙa na CNC Spindle Motors?
1. Ma'auni don yin hukunci ko sandar tana da inganci
1.1. Ko injin din din din yana amfani da ingantattun bearings? Idan ba a yi amfani da madaidaicin madaidaiciyar bearings ba, wasan kwaikwayon shine cewa injin ɗin zai yi zafi bayan jujjuyawar sauri mai tsayi na dogon lokaci, wanda zai shafi rayuwar sabis ɗin injin ɗin.
1.2. Ko sautin ya kasance iri ɗaya kuma daidai lokacin da ake jujjuyawa a cikin gudu daban-daban, musamman a babban gudu.
1.3. Ko sandar tana ƙarƙashin ƙarfi a cikin jagorar radial. Babban mahimmanci shine ko zai yiwu a yanke kayan aiki masu wuya a babban sauri. Wasu igiyoyi na iya yanke abubuwa masu ƙarfi a cikin ƙananan gudu, in ba haka ba aikin spindle ɗin zai yi hasara sosai, wanda zai shafi daidaiton sandar bayan wani lokaci, ko ma rashin aiki.
1.4. Idan kana so ka bi high aiki yadda ya dace, da aiki gudun dole ne sauri, da kuma adadin wuka zai zama babba a lokaci guda, kamar sarrafa m itace kayan, da dai sauransu, kana bukatar wani igiya mota da iko na 2.2KW ko fiye.
1.5. Daidaitaccen tsari na spindle yana da nau'i daban-daban bisa ga ƙayyadaddun kayan aiki.
2. Zabi motar sandar sandar da ta dace bisa ga masu amfani daban-daban.
2.1. Injin sassaƙa na sha'awa na CNC: Ƙarfin sandar ya fito daga 1.5KW ku 3.0KW. Idan kun zaɓi wannan hanyar, zaku iya cimma manufar mashin ɗin kuma ku adana farashi.
2.2. Injin sassaƙa itace na CNC: Za a iya zaɓin injin sandal gwargwadon ƙarfin itacen da za a sarrafa. Ƙarfinsa gabaɗaya yana daga 2.2KW zuwa 4.5KW, wannan haɗin kuma shine mafi dacewa.
2.3. Injin sassaƙaƙƙiyar ƙarfe na CNC: Ƙarfin da masana'antun ke amfani da shi ya fi girma, gabaɗaya daga 4.5KW zuwa 7.5KW, kuma mafi yawan amfani shine 5.5KW igiyar motsi.
2.4. Injin sassaƙaƙe na dutse na CNC: Hakanan yakamata a zaɓi ƙarfin igiya gwargwadon taurin dutsen da aka sarrafa. Babban ƙarfin 3.0KW zuwa 4.5KW zai iya biyan bukatun abokin ciniki.
2.5. Karamin Injin sassaƙaƙƙiya na CNC: Ƙarfin injin ɗin ya kasance gabaɗaya daga 2.2KW zuwa 3.0KW saboda ƙaramin injin gadonsa.
Yawan wutar lantarki ba wai kawai yana lalata makamashin lantarki ba, har ma yana ƙara farashin siye. Idan ikon ya yi ƙanƙanta, buƙatar ikon injin ɗin ba za ta kasance ba, don haka yana da matukar muhimmanci a zaɓi ƙarfin injin igiya mai dacewa!
3. Alakar da ke tsakanin saurin igiya na CNC Carving Machine da kayan sassaƙa.
Mafi girman taurin kayan sassaƙa, rage saurin juyawa na sandal. Wannan a zahiri an fahimta sosai. Abubuwan da ke da taurin gaske suna buƙatar niƙa a hankali. Idan saurin juyawa yayi sauri, kayan aikin na iya lalacewa. Mafi girman danko na kayan aikin injin, mafi girman saurin sandar da aka yi amfani da shi. Wannan ya fi dacewa don wasu ƙarfe masu laushi ko kayan da mutum ya yi.
Diamita na kayan aikin da aka yi amfani da su a cikin tebur na CNC sassaƙaƙƙiya kuma abu ne mai mahimmanci mai mahimmanci wajen ƙayyade saurin igiya. Diamita na kayan aiki mai amfani yana da alaƙa da kayan aiki da layin sarrafawa. Mafi girman diamita na kayan aiki, saurin saurin igiya zai kasance.
4. Don ƙayyade saurin igiya ya kamata a dogara ne akan amfani da injin sandal.
Daga lankwalin wutar lantarki na injin ɗin, za mu iya ganin cewa lokacin da saurin igiya ya ragu, ƙarfin fitarwar motar ma yana raguwa. Idan ikon fitarwa ya ragu zuwa wani matakin, zai shafi aiki, wanda zai yi mummunar tasiri ga rayuwar kayan aiki da kayan aiki. Don haka, lokacin da ake tantance saurin sandal, kula don tabbatar da cewa injin ɗin yana da takamaiman ƙarfin fitarwa.
Yadda Ake Amfani da Kula da Injin sassaƙaƙƙiya na CNC Spindles?
Dangane da fasahar sarrafa abokin ciniki da muhalli, za a iya daidaita mashin ɗin CNC sassaƙaƙƙiya da zaɓi. Sakamakon yanayin yanayin aiki, igiya ita ce kayan aikin haɗin gwiwa da kuma mafi girman kayan aikin kayan aiki, amma aikin spindle kuma yana shafar fasahar sarrafawa sosai. Don haka, a cikin samarwa da sarrafawa na yau da kullun, yakamata mu yi kyakkyawan aiki na kula da injin sassaƙaƙƙiya na CNC.
1. Wajibi ne a kafa sani na CNC sassaƙa Machines. Domin maƙasudin mashin ɗin, aiwatar da wayar da kan kauna dabi'a ce ta kawar da injin ɗin. Idan wannan al'ada ta samo asali, za a yi babban kula da injin din din din.
2. Scrap kowace rana bayan aiki a cikin ma'aikaci don amfani da injin tsabtace injin don tsabtace injin injin ɗin da injin rotor na ƙarshen, don hana sharar gida a cikin ƙarshen rotor da tashar a kan tarawa, don guje wa sharar gida a cikin ɗaukar hoto, haɓaka haɓakar haɓakar haɓakar sauri, guje wa juzu'i a cikin tashar tashar, haifar da ƙonewa na ɗan gajeren lokaci.
3. Duk lokacin da aka ɗora katin kuma an maye gurbin kayan aiki, dole ne mai aiki ya kwance hular kuma ba zai iya canza kayan aiki tare da hanyar shigar da kai tsaye ba.
4. Mai aiki zai samar da dabi'a na tsaftace kan matsewa da matsi da matsa lamba bayan sauke wuka.
5. Har ila yau, al'ada ne cewa mai aiki dole ne ya tsaftace kayan aiki, madaidaicin kai da matsi a lokacin sanya wuka. Wannan daki-daki yana cikin wurin, za'a iya tsawaita rayuwar mashin din dunduniya sosai.
6. Wata rana bayan fara ruwan sanyi ga mai aiki dole ne ya duba yanayin aikin motar, don duba aikin, don duba ko ma'aunin ruwan sanyi, gurɓataccen ƙwayar cuta, don duba yanayin bututun ya zama al'ada, dole ne a tabbatar da yanayin yanayin yanayin sanyi na al'ada. An haramta shi sosai don kunna injin sandal ba tare da sanyaya ruwa ba a cikin injin ɗin sandar sauri. Sai kawai a cikin yanayin sanyaya na yau da kullun, injin igiya na iya zama cikin yanayin aiki mai kyau. Idan bututun yana da mataccen lanƙwasa, wanda ke haifar da kwararar ruwa ko ƙazanta ya toshe bututun, hakan zai sa injin ɗin ba zai iya aiki yadda ya kamata ba, kuma zai shafi tasirin sarrafawa.
7. Yi amfani da injin sandal bisa ga ƙayyadaddun bayanai. Wannan shine mafi kyawun kulawa.
Baya ga tanadin da ke sama, idan babu horo, an hana aikin shigar da shi sosai, ko kuma lokacin da babban shaft ya gaza, an haramta shi sosai. Don tuntuɓar masu kera Injin sassaƙaƙƙiya na CNC don magance matsala.
Daga wannan jagorar mai amfani, zaku fahimci menene mashin ɗin CNC sassaƙaƙƙiya? yaya yake aiki? yadda za a zabi wani CNC sassaƙa Machine spindle motor? yadda za a yi amfani da kuma kula da CNC sassaƙa inji spindles?
