5x10 Na'urar Yankan Plasma Hypertherm akan Siyarwa don Karfe & Tube

Me Yasa Za Ku Zabi Injin Yanke Bututun Hypertherm Plasma Don Shagon Masana'anta?

Shagunan ƙera ƙarfe suna kula da aikin bututu da bututu suna fuskantar babban shawara yayin zaɓar kayan aikin yankewa. Injin yanke bututun plasma na Hypertherm ya haɗa fasahar plasma mai jagoranci a masana'antu tare da sarrafa CNC daidai don samar da yankewa mai tsabta da daidaito akan bututun zagaye, murabba'i, da murabba'i. Wannan haɗin yana magance buƙatar da ke ƙaruwa don lokutan gyara cikin sauri da kuma juriya mai ƙarfi a masana'antar ƙarfe na gini, HVAC, gina jiragen ruwa, da bututun mai.

Tsarin plasma na Hypertherm sun shahara saboda tsawon lokacin amfani da su da kuma ingancin yankewa. Idan aka haɗa su cikin injin yanke bututu na musamman, waɗannan fa'idodin suna fassara kai tsaye zuwa ga rage farashin aiki da rage sake aiki. Fasahar True Hole tana samar da ramuka masu shirye-shiryen bullt a cikin ƙarfe mai laushi ba tare da wasu ayyuka na biyu ba, yayin da sarrafa iskar gas ta atomatik ke daidaita sigogi a ainihin lokaci dangane da kauri da nau'in kayan.

Injinan yanka bututun plasma na zamani na Hypertherm suna da kayan aiki iri-iri, tun daga bututun bango mai siriri a ƙarƙashinsu. 1mm zuwa bututun bango mai nauyi fiye da kima 25mm kauri. Tsarin maƙallin juyawa yana sanya aikin da daidaiton ƙananan milimita, yana ba da damar yanke bevel mai rikitarwa, yanke sirdi, da bayanan mahaɗa waɗanda hanyoyin hannu ba za su iya cimmawa ba. Ga shagunan da ke dogaro da saws ɗin band, tocilan man fetur na oxygen, ko yanke plasma da hannu, haɓakawa zuwa tsarin CNC Hypertherm yawanci yana rage lokacin yankewa da kashi 60-75% yayin da yake inganta daidaiton girma.

Haɗawa da software na CAD/CAM yana sauƙaƙa tsarin aiki daga ƙira zuwa ɓangaren da aka gama. Masu aiki suna shigo da kaya 3D samfura, da kuma manhajar gida tana samar da ingantattun hanyoyin yankewa ta atomatik waɗanda ke rage ɓarnar abu da kuma ƙara yawan aiki. Wannan matakin sarrafa kansa yana sanya shagunan ƙera kayayyaki su yi gasa don samun kwangiloli da ke buƙatar ingantaccen ingancin yankewa da kuma bin diddigin takardu.

Hypertherm sanannen alamar Amurka ce wacce ke yin plasma Powermax, tsarin plasma, abubuwan amfani, motsi na CNC da masu sarrafa h8 don hannu da CNC plasma Cutting Machines & kayan tebur. An amince da Hypertherm don babban sauri da ingantaccen aikin yankan ƙarfe da aminci, yana taimakawa dubban kasuwancin don haɓaka haɓakar samarwa da riba. Hypertherm yana sa yankan plasma ya zama daidai, mafi tattalin arziki, mafi aminci, da sauƙin amfani.

Hypertherm plasma Yankan Machine ne multifunctional atomatik thermal yankan kayan aiki tare da babban inganci, babban madaidaici, da babban aminci, wanda ya haɗu da sarrafa kwamfuta, ƙananan watsawar inji, yankan iskar oxygen, ko fasahar yankan plasma. Ana amfani da shi don yankan madaidaicin ƙarfe na zafin jiki a cikin ginin jirgi, tsarin ƙarfe, wutar lantarki, tukunyar jirgi, kayan birgima, injin petrochemical, da sauran masana'antun masana'antu.

Teburin plasma na Hypertherm kit ɗin na'urar Yankan ƙarfe ce ta atomatik wanda ke amfani da babban zafin jiki da ke haifar da arc ɗin plasma don narke da vaporized karfe da busa narkakken ƙarfen don samar da daidaitaccen yanke tare da babban sauri. Shi ne mafi zabi ga lokacin farin ciki karfe ƙirƙira fiye da fiber Laser sabon na'ura. Ƙarfe mafi kauri, ƙarfin da ake buƙata don na'urar yankan fiber Laser, kuma farashin saka hannun jari zai karu sosai. Sabili da haka, a cikin aiwatar da ƙirar ƙarfe mai kauri, la'akari da ƙimar kuɗin saka hannun jari, inganci, da tasiri, Hypertherm shine zaɓi mai kyau.

STYLECNC ƙwararren ƙwararren mai kera tebur ne na Hypertherm CNC don masu sha'awar sha'awa da masana'antar masana'antu, muna da nau'ikan tebur na yankan plasma daban-daban don zaɓuɓɓuka, kamar su. 4x4 Matsakaici tebur plasma, 4x8 Hypertherm Plasma Tables, 5x10 Teburin plasma na Hypertherm ko wasu na'urorin tebur na musamman tare da kowane kasafin kuɗi.

Ma'aunin Fasaha na 5x10 Injin Yankan Plasma Hypertherm don Karfe Sheet da Bututu Karfe tare da Axis na 4th Rotary

Hypertherm Plasma Yankan Na'urar Yankan Ƙarfin Samar da Wutar Plasma

Features na 5x10 Teburin Plasma na Hypertherm don Ƙarfe na Sheet da Bututun ƙarfe tare da Axis na 4th Rotary

Dukan injin ɗin yana ɗaukar tsarin walƙiya mai murabba'in bututu, wanda ke da halaye na tsauri mai kyau, daidaitaccen madaidaici, nauyi, da ƙananan inertia. Duk sassan welded suna fuskantar jiyya na tsufa na jin daɗin damuwa, wanda ke hana lalacewar tsarin yadda ya kamata; a tsaye da na kwance tukuna: duk sun ɗauki madaidaicin tara da watsa pinion. Hanyar dogo a kwance tana ɗaukar layin jagora na madaidaiciyar inganci, kuma dogo mai tsayin dogo an yi shi da ingantaccen dogo na ƙarfe na musamman wanda aka sarrafa, wanda ke tabbatar da injin yana gudana cikin sauƙi, tare da daidaitaccen madaidaici, kuma yana da ɗorewa, tsafta, da kyau. Rushewar ta ɗauki babban alamar mai rage kayan aikin duniya, wanda zai iya tabbatar da daidaito da daidaiton motsi.

✔ Girman teburin plasma Hypertherm CNC shine 5x10ft, da na'urar rotary tare da diamita na 300mm kuma 3000mm a tsayi. Wasu masu girma dabam na zaɓi ne bisa tsarin yanke ku.

✔ Ana iya samar da wutar lantarki ta plasma tare da alamar Amurka Hypertherm ko alamar Huayuan ta kasar Sin.

Matsakaici

Huayuan

✔ Hypertherm 5x10 Teburin plasma yana ɗaukar tsarin sarrafa lamba na STARFIRE yana zubar da babban, baka mai jujjuyawa ta atomatik, aikin yana da ƙarfi.

✔ The 5x10 Teburin plasma na CNC yana ɗaukar tsarin lubrication, tsarin hakar hayaki na atomatik, da hujjar ƙura.

✔ Axis Y yana amfani da tsarin tuƙi mai motsi biyu, X, Y, da gatari Z duk suna amfani da layin murabba'i na Taiwan Hiwin wanda ke sa injin ɗin ke tafiyar da hankali tare da daidaici.

✔ High quality iko hukuma tare da mota tsarin direba.

✔ STYLECNC farantin tantancewa don STP1530R.

✔ Wutar Yankan Plasma ƙwararre ce don yankan karafa da bututu.

✔ Wutar Yankan Wuta shine mafi kyawun zaɓi don yankan karafa fiye da kauri 30mm.

✔ Wutar rawar CNC tana da kyau don hako ramuka a cikin ƙarfe.

✔ Fitilar Cutting Machine na Plasma tare da maƙalar alƙalami don zana layukan da za a yi alama don yankan ƙarfe.

Aikace-aikace da Masana'antu da Tsarin Yanke Bututun Hypertherm Plasma ke bayarwa

Amfanin Injinan Yanke Bututun Hypertherm na plasma ya sa su zama dole a fannoni daban-daban inda sarrafa bututun daidai yake ƙayyade nasarar aikin. Masu ƙera ƙarfe na gini suna dogara ne akan waɗannan injunan don samar da haɗin ƙugiya masu rikitarwa don tsarin gine-gine, tsarin filin wasa, da wuraren masana'antu. Ikon yanke haɗin gwiwa masu daidai da kusurwoyin miter yana kawar da lokacin niƙa da daidaitawa yayin haɗuwa.

Masu kwangilar bututun mai da iskar gas suna amfani da tsarin plasma na Hypertherm don shirya ƙarshen bututu tare da kusurwoyin bevel da ake buƙata don walda masu inganci. Ƙarfin yanke bevel ta atomatik yana samar da kusurwoyin J-bevels, V-bevels, da mahaɗi masu daidaito waɗanda suka dace da ƙayyadaddun walda na API da ASME. Wannan daidaito yana da mahimmanci lokacin da ake duba haɗin bututu da gwajin matsin lamba.

Masu kwangilar HVAC da injina suna amfana daga saurin sarrafa hanyoyin tafiye-tafiye na bututun ruwa, haɗin reshe, da maƙallan hawa kayan aiki. Fa'idar saurin da aka samu akan hanyoyin hannu tana bawa ƙananan ma'aikata damar sarrafa manyan ayyukan. Ma'aikatan jiragen ruwa da masu ƙera jiragen ruwa suna sarrafa bututun gini don tsarin jiragen ruwa, shinge, da tallafin kayan aiki inda fallasa ruwan gishiri ke buƙatar cikakken dacewa don hana tarkon tsatsa.

Masana'antun kayan daki da masu aikin ƙarfe na fasaha suna bincika aikace-aikacen ƙirƙira, gami da shinge na musamman, abubuwan sassaka, da fasalulluka na gine-gine. Yankewa daidai yana ba da damar ƙira waɗanda ba za su yi aiki ba tare da hanyoyin gargajiya. Don yanayin samarwa da sarrafa sassa masu maimaitawa kamar ayyukan yanke bututun zagaye or bayanan martaba na bututun murabba'i, zaɓuɓɓukan lodawa da sauke kaya ta atomatik suna ƙara yawan aiki yayin da suke rage gajiyar mai aiki.

Matsakaici 5x10 CNC Plasma Yankan Injin Aikace-aikace & Ayyuka

Idan aka kwatanta da yankan inji, yankan plasma yana da sauri da sauƙi don yanke ƙarfe. Its musamman fasali na high gudun, high dace, high kerf gama, da kuma m m yankan kewayon sa shi sauki sauri-yanke carbon karfe, m karfe, kayan aiki karfe, bakin karfe, silicon karfe, aluminum, titanium, jan karfe, tagulla, gami, pickled takardar, galvanized takardar, baƙin ƙarfe, kuma mafi karfe kayan.

Ana amfani da takarda karfe & tube aiki, jirgin sama, Electronics, shipbuilding, Aerospace, elevators, jirgin karkashin kasa sassa & na'urorin haɗi, auto sassa, inji masana'antu, daidaici na'urorin haɗi, karfe kayan aiki, kayan aiki yin, iyali kayan, arts, crafts, kyautai, talla da kayan ado, kuma a hankali maye gurbin rinjaye matsayi na harshen wuta yankan a wasu filayen.

Ribobi & Fa'idodi

Hypertherm yana haɗa sabbin fasahohi da yawa kuma yana fahimtar aikace-aikacen aiki. Ko da idan aka kwatanta da na baya ƙarni na high-madaidaicin tsarin plasma, shi ma ya bambanta sosai. Lokacin yankan ƙananan ƙarfe na carbon, fasahar yankan plasma na al'ada na iya cimma daidaitaccen kewayon ISO, fasahar yankan plasma mai mahimmanci na iya cimma kewayon 3-4, yayin da Hypertherm na iya cimma iyakar 2-3. Wani bambanci shi ne cewa Hypertherm na iya tsawaita rayuwar sabis na sassa masu rauni, kuma tasirin ya fi kyau fiye da al'ummomin da suka gabata na tsarin.

Lokacin da ake amfani da 125A ko mafi girma na yanzu don yanke kayan da kauri fiye da 12mm, Yanke ingancin XPR a cikin yanayin rayuwa na sassa masu rauni na iya kusan kaiwa ga yanke ingancin kewayon 3. Lokacin da kayan da ba su da ƙasa da ƙasa 10mm Ta hanyar ƙarancin tsari na yanzu, sabon ingancin samfuran samfuran Hypertherm na iya isa kewayon ISO 2.

Lokacin yankan ƙananan kayan ƙasa da ƙasa 10mm, Fiye da sau 1100 na gwaje-gwajen yankewa a cikin 20 seconds na tsarin yankan plasma na Hypertherm sun kasance barga a cikin yanayin yankewa na ISO 2, sa'an nan kuma ya canza zuwa yankan ingancin kewayon 3. Wannan shine kwatanta tare da ƙaddamar da ƙaddamarwa na baya-bayan da aka tsara na tsarin tsarin plasma mai mahimmanci a cikin jeri 3 da 4.

A kwatanta da fiber Laser yankan, mun gano cewa sabon ingancin Hypertherm ba kasa da Laser yankan a da yawa kauri. A cikin misalan 2 na yanke 6mm kuma 12mm faranti, saurin yanke wannan tsari na Hypertherm ya haɗu da inganci da ingantaccen samarwa (maimakon mayar da hankali kawai akan yankan inganci). Lokacin yankan a 6mm farantin, matsakaicin matsakaicin kusurwar gefen yanke ya fi ƙanƙanta, kuma za a rage girman juzu'i bayan bugun 1000 arc. Sakamakon yankan 12mm low carbon karfe ne kama.

✔ Abubuwan da ake amfani da su suna da tsawon rai a cikin masana'antar.

✔ Pilot arc circuit yana ƙara matukin jirgi arc a halin yanzu daidai lokacin da ake buƙata, yana rage yawan lalacewa.

✔ Haɗin wutar lantarki mai saurin cire haɗin Hypertherm yana ba da sauƙin sauyawa tsakanin tocilan hannu da na'ura, kuma yana fasalta ƙirar rage damuwa don dorewa.

✔ Sauƙin Amfani - Sauƙaƙan ƙa'idar iskar gas da ƙa'ida ta yanzu.

✔ Mafi aminci don amfani Lokacin da aka cire kayan sawa, na'urar kullewa zata hana injin farawa.

✔ Tare da na'urar diyya ta jujjuyawar wutar lantarki ta musamman, babu buƙatar damuwa game da tasirin canjin wutar lantarki akan injin.

✔ Duk kayan aiki suna sanye take da daidaitaccen CNC / injin injin atomatik, yana ba da damar sarrafawa ta atomatik da saurin canja wuri zuwa aikin injin.

✔ Sabon aikin "fan akan buƙata" yana rage shakar ƙura.

✔ Kunshin gubar Tocilan da aka yi da sinadarai na AC yana tsayayya da jet da yanke-narkewar ƙarfe.

✔ Madaidaicin alamar ƙararrawa haske yana ba ku sauƙin aiki da kulawa.

✔ Ƙarfin wutar lantarki ta atomatik na atomatik, wanda zai iya daidaitawa ta atomatik zuwa hanyoyin shigar da wutar lantarki daban-daban na 200V-600V da 3-phase.

Fasaha na Coaxial-assist™ yana haɓaka saurin yankewa.

✔ The Boost Conditioner™ shigar da wutar lantarki da'irar diyya da'irar rama don hawa da sauka a cikin shigar da wutar lantarki, wanda inganta aikin na low-ƙarfin lantarki layukan, motor janareta, da shigar da ikon (sauyi).

✔ Zane don amintacce yana inganta lokacin raguwa kuma yana rage yawan saka hannun jari.

✔ CNC dubawa da Sauƙaƙe Cire Torch (ETR™) suna da amfani duka na hannu da na'ura.

fursunoni

✔ Mafi tsada fiye da na yau da kullun na samar da wutar lantarki.

✔ Idan aka kwatanta da fiber Laser sabon na'ura, da plasma yankan rata ne mafi girma, da yankan karshen surface ne rougher kuma ba santsi isa, da kuma yankan madaidaici ne m.

La'akari da Lafiya

Ma'aunin tsaro matakai ne masu mahimmanci yayin aiki tare da Injinan Yankan plasma. Yankewar Plasma ya ƙunshi igiyoyin lantarki masu zafi masu zafi waɗanda ke zuwa tare da manyan haɗarin aminci. Matakan aminci masu dacewa dole ne don guje wa duk wani bincike maras so.

Wasu ƴan haɗari masu yiwuwa waɗanda zasu iya faruwa saboda rashin la'akari da aminci sune,

⇲ Haɗarin girgiza wutar lantarki mai ƙarfi

⇲ Arc ɗin plasma mai zafi mai yawa na iya haifar da wuta kuma a ƙarshe zai iya ƙonewa

⇲ Gas da hayaki masu haɗari na iya haifar da matsalolin lafiya

⇲ Hadarin raunin ido daga hasken UV

Yanzu 5x10 Na'urar Yankan Plasma Hypertherm sanye take da fasalulluka na aminci daban-daban. Don rage haɗari da tabbatar da amintaccen aiki an ƙara fasali da yawa. Kamar,

⇲ Kariyar yawan zafin jiki

⇲ Maɓallin dakatar da gaggawa

⇲ Tsaron Inji

⇲ Tsarin kula da wutar lantarki da

⇲ Matsalolin tsaro

Ingantacciyar horarwa da samun kayan aikin aminci gami da PPI da Gilashin ana ba da shawarar kafin a fara amfani da na'urar Yankan plasma.

Tasirin Muhalli

Kamar kowane tsarin masana'antu yankan plasma na iya yin tasiri sosai ga yanayin. Wajibi ne a yi la'akari da tasirin muhalli na yankan plasma don rage yiwuwar cutar da muhallinmu da kyau.

Yankewar Plasma na iya haifar da sauye-sauyen muhalli da yawa ciki har da,

⇲ Gurbacewar iska saboda yawan hayaki, hayaki, da samfura biyu

⇲ Amfani da rashin sarrafawa zai shafi yawan amfani da wutar lantarki

⇲ Kashe-kashe da kayan datti na iya zama alhakin gurɓatar muhalli kai tsaye

⇲ Ƙarin amfani da ruwa a matsayin mai sanyaya da kuma bots ɗin sinadarai da aka gauraye a cikin ɓangarorin ruwa na iya gurɓatar da shi zuwa mafi girma.

Wani al'amari ne na bege cewa ci-gaba da fasaha na Hypertherm plasma Cutting Machine na amfani da wutar lantarki. Aiwatar da dabaru don rage almubazzaranci da hayaki na iya taimakawa ceto yanayi daga gurɓata yanayi. Haɓaka sigogin na'ura kuma zai yi tasiri mai taimako a kan kawar da muhalli gabaɗaya.

Tambayoyi masu alaƙa

Menene matsakaicin diamita na bututun da Injin yanke bututun plasma na Hypertherm zai iya ɗauka?

Injinan yanka bututun plasma na Hypertherm na yau da kullun masu diamita daga 20mm to 600mm (inci 24). Samfuran masana'antu masu nauyi suna ƙara ƙarfin aiki zuwa 1000mm (inci 40) don mai da iskar gas, gina jiragen ruwa, da manyan aikace-aikacen ƙera gine-gine.

Shin yankewar plasma ya fi yanke laser ga bututun ƙarfe da bututun ƙarfe?

Plasma ta fi kyau ga bututun da suka fi kauri fiye da bututun da ke da kauri 6mm tare da ƙananan farashi da sauri. Yankan Laser yana ba da kyakkyawan inganci akan bututun bango mai kauri a ƙarƙashin 6mm. Yawancin masu ƙera kayayyaki suna amfani da fasahohin biyu don aikace-aikace daban-daban.

Nawa ne kudin Injin Yanke Bututun Hypertherm plasma?

Farashin jeri daga $35,000 zuwa $250,000+, ya danganta da tsari. Tsarin matakin shiga yana farawa daga $3Kudin injinan samarwa na matsakaicin zango 5,000-$55,000 $75,000-$150,000, kuma tsarin sarrafa kansa gaba ɗaya ya wuce $200,000. Tuntube mu don samun ƙiyasin da aka keɓance.

Shin Injin Yanke Bututun Hypertherm na iya yin yanke-yanke da yanke-yanke na sirdi?

Ee, tsarin ci gaba yana yin yanke bevel (0° zuwa 45°), yanke sirdi, yanke sandunan ƙarfe, da kuma bayanan mahaɗa. Ana tsara hanyoyin yankewa kai tsaye daga 3D Samfuran CAD, suna kawar da niƙa da hannu da rage lokacin haɗawa da 40-60%.

Wane irin kulawa ne Injin Yanke bututun plasma na Hypertherm ke buƙata?

Kulawa ta yau da kullun ya haɗa da duba abubuwan da ake amfani da su da kuma duba matsin lamba na iskar gas. Ayyukan mako-mako sun haɗa da shafa man shafawa a kan jagororin da kuma bearings. Ayyukan wata-wata sun shafi daidaita axis da duba wutar lantarki. Duba cikakken jagorar gyaran mu don cikakkun bayanai.