Ko kuna aikin katako ko aikin ƙarfe, za ku yi amfani da kayan aikin wutar lantarki guda ɗaya: Injin sassaƙaƙƙiya na CNC. Irin waɗannan na'urori na iya yin tasiri sosai ga samar da yawan masana'antu. Injin sassaƙaƙƙiya na CNC suna zama masu cin gajiyar lokaci. Amma matsaloli sun yi yawa a cikinsu.
A cikin amfani da a Injin sassaƙa na CNC, Kuna iya damuwa da matsaloli iri-iri, kuma ba ku san yadda za ku magance su ba? Bari mu fara magance matsalar daya bayan daya.
Shirya matsala
Matsala ta Farko: Gatura Daya ko Gatura 1 Baya Motsawa ko Motsawa Ba bisa Ka'ida ba.
Mafita:
1. Katin sarrafawa yana kwance ko rashin aiki.
2. The daidai shaft drive gazawar.
3. Laifin motar axis stepper mai dacewa.
4. Matsakaicin rugujewar haɗakarwa ko sako-sako (Haɗaɗɗen bayyanar cututtuka marasa lahani, sassaƙawar rubutu).
5. Madaidaicin dunƙule karya ko gazawar goro.
6. The daidai axis zamewa sauri gazawar.
7. Drive subdivision, current, da software settings ba iri daya bane.
Matsala ta 2: Z Axis Out of Control (Norte Bits).
Mafita:
1. Katin sarrafawa yana kwance ko rashin aiki.
2. Tsangwama na Electrostatic.
3. Laifin layin motar axis Z.
4. Hanyar fayil ba daidai ba ne.
5. Inverter tsoma baki.
6. Tsarin kwamfuta yana da matsala ko Virus.
7. Z axis motor ikon bai isa ba, hada guda biyu sako-sako da.
8. Z axis drive current yayi kankanta sosai, ko layin siginar yayi kuskure.
Matsala ta 3: Kuskuren Injin sassaƙa na CNC.
Mafita:
1. Katin sarrafawa yana kwance ko rashin aiki.
2. Rashin gazawar tuƙi.
3. Stepper motor gazawar.
4. Tsangwama na Electrostatic.
5. Rashin gazawar layin mota.
6. Rashin gazawar layin bayanai.
7. Hanya ba daidai ba ce.
8. Haɗin kai ya karye ko sako-sako.
9. Gudun sarrafawa yana da sauri (System parameters curve acceleration is too big).
10. Matsalolin tsarin kwamfuta ko ƙwayoyin cuta.
Matsala ta 4: Sake inuwa daban-daban.
Mafita:
1. Katin sarrafawa yana kwance ko rashin aiki.
2. Stepper motor gazawar.
3. Rashin gazawar tuƙi ko yanki na yanzu da saitunan software ba su da daidaituwa.
4. Laifin layin motar axis Z.
5. Lalacewar motsin spindle.
6. Tsangwama na inverter ko saitin bayanai ba daidai ba ne.
7. Tsangwama na Electrostatic.
8. Computer Virus ko matsalolin tsarin.
9. Dandalin aiki mara daidaituwa.
Matsala ta 5: sassaƙa Ba bisa ka'ida ba.
Mafita:
1. Rashin gazawar katin sarrafawa
2. Inverter tsoma baki.
3. Hanyar fayil ba daidai ba ne.
4. Tsangwama na Electrostatic.
5. Saitunan software suna da matsala.
6. Laifin tuƙi ko saita yanki na yanzu ba daidai ba.
7. Rashin gazawar layin bayanai.
8. Kwamfuta na da matsalar Virus ko System.
Matsala ta 6: Miƙewar da ba ta dace ba.
Mafita:
1. Spindle da tebur ba a tsaye suke don gyarawa (Ayyukan bayyanar cututtuka: zurfin niƙa daban-daban).
2. Injin Yankan yana da matsala.
3. Akwai matsala tare da katin sarrafawa.
4. Z axis drive ko Z axis dunƙule matsala.
Matsala ta 7: Injin sassaƙa na CNC Stop.
Mafita:
1. Spindle na ciki short circuit.
2. Karewa na yanzu.
3. Kuskuren saitin inverter ko gazawa.
4. Rashin gazawar katin sarrafawa.
5. Layin spindle ko layin gajeriyar kewayawa.
Matsala ta 8: Sautin Aiki na Spindle ba shi da kyau.
Mafita:
1. Saitin inverter ba daidai ba ne.
2. Spindle baya juyawa.
3. Ita kanta dunƙule tana da matsala (lalacewa).
Matsala ta 9: Injin sassaƙa na CNC Komawa ko Komawa zuwa Asalin Jagoran Jagoran Kishiyar.
Mafita:
1. Canja fayil a Notepad.
2. Gyara wiring na inverter.
3. Gyara hanyar mota a cikin software.
Matsala ta 10: Ba za a iya Komawa Tushen Ba.
Mafita:
1. Kishiyar shugabanci.
2. Katin sarrafawa yana da kuskure ko sako-sako.
3. Iyakance canji ko gazawar layin bayanai.
4. Rashin gazawar tuƙi.
5. Rashin Motoci.
Matsala ta Goma sha ɗaya: Spindle ta atomatik Juyawa ko Tsayawa.
Mafita:
1. Rashin gazawar katin sarrafawa
2. Laifin inverter.
Matsala ta Goma Sha Biyu: Lokacin Bude Software, Kwamfuta Ta Bukaci "Aiki Ya Fasa".
Mafita:
1. Duba direban katin ba a shigar da shi ba, ko allon don ramin PCI.
2. The 2 data igiyoyi don sake shigar, duba babu wani fashewar al'amarin allura.
3. Matsalar katin, maye gurbin katin.
Matsala ta goma sha uku: Injin sassaƙa na CNC yana Buɗe Software: 3 Ƙararrawar Axes, Kuskuren Farko Lamba Hudu.
Mafita:
1. Duba kwamfutar kuma ba a haɗa layin bayanai guda 2 ba.
2. Duba akwatin fiusi a cikin akwatin adaftan adaftan ya ƙone, don fuse.
3. Duba ko samar da wutar lantarki na 85V al'ada ce.
Matsala ta Sha Hudu: sassaƙa Ba daidai ba ko Ba daidai ba Girma.
Mafita:
1. Duba hanyar software ta CNC daidai ko a'a.
2. Duba girman rata tsakanin dunƙule sanda da haske sanda fastening sukurori ba sako-sako da.
3. Duba cewa an saita sigogin software daidai.
Matsala ta goma sha biyar: Lokacin da X axis ya matsa zuwa wani wuri, axis Z baya ɗaga kayan aiki, Sanya Maɓallin Don Tafi Amma Ta Sauka.
Mafita:
1. Duba Z-axis stepper motor yana aiki akai-akai, girman ikon da fitar da halin yanzu ko gazawar nasu.
2. Duba layin motar stepper na Z-axis ba shi da kyau ko kuma a cikin yanayin tuntuɓar lokaci.
3. Rashin gazawar katin sarrafawa.
Matsala ta Sha Shida: Motar Spindle Ba Ya Juyawa Ko Juya.
Solutions:
1. Duba saitunan sigar inverter.
2. An juya layin siginar inverter.
Matsala ta goma sha bakwai: Buɗe Boot ɗin Software, Shaft ɗin ya bayyana a rufe.
Mafita:
1. Matsalar tuƙi ko layin siginar fitarwa na kwamfuta mara kyau lamba.
2. Alamar layin mota ba ta da kyau.
Matsala ta Sha Takwas: a Tsarin Iyakance Al'amarin.
Mafita:
1. Duba hanyar sassaƙawa ya wuce iyakar sassaka.
2. Software sigogi da aka saita a cikin iyakar software.
Matsala ta sha tara: Injin sassaƙa na CNC Ba za a iya buɗewa kullum ba, nakasar sassaƙaƙe.
Mafita:
1. Sake shigar da sabon tsarin da software.
2. Duba X, Y axis dunƙule da dunƙule sako-sako da.
3. The na'ura mai ba da hanya tsakanin hanyoyin sadarwa bit yana da matsala.
Matsala ta Ashirin: Yayin Aiki, Motar Spindle ta Tsaya Kwatsam ko Juya A hankali.
Mafita:
1. Rashin kwanciyar hankali na aiki ko yin nauyi, da mai sarrafawa na iya zama.
2. Duba tsakiyar layi an haɗa, ko zaren kashe weld.
Matsala ta Ashirin da Daya: Lokacin Kafa Asali, Wani lokaci Yana Ci Gaba Da Dama, Kuma Ba'a Kafa Nisa.
Mafita:
1. Iyakance gazawar canzawa, tsarin baya zuwa tsarin asalin ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun tsarin ya rufe da billa, canza canjin iyaka.
2. Sake wayar tuƙi kuma yi ƙoƙarin riƙe ta sosai.
Matsala ta Ashirin da Biyu: Za'a iya Sake saita Injin sassaƙa na CNC Zuwa X Axis, Y Axis, Matsayin Axis Z.
Mafita:
1. Iyaka mai canzawa ya lalace (iyaka mai canzawa koyaushe yana rufe), zaku iya canza shi.
2. Layin layin da aka karya (X-axis 14-pin da 15-pin short-circuit, Y-axis 13-pin da 15-pin short circuit, Z-axis 31-pin da 15-pin short circuit), canza layin motar ko za'a iya raba gajeriyar kewayawa.
3. Gidan direba ya lalace, canza allon direba.
tsõratar
1. Kar a sanya wannan kayan aiki a lokacin walƙiya ko tsawa, kar a sanya wuraren wutar lantarki a wurare masu ruwa, kuma kada ku taɓa igiyoyin wutar lantarki marasa kariya.
2. Masu aiki a kan injin dole ne su sami horo mai ƙarfi kuma dole ne su kula da amincin mutum da amincin injin yayin aikin, kuma suyi aiki da tsarin. Injin CNC a cikin tsauraran matakan aiki.
3. Ana buƙatar ƙarfin wutar lantarki ya zama 210V-230V. Idan wutar lantarki ba ta da ƙarfi ko kuma akwai kayan aikin lantarki masu ƙarfi a kusa, da fatan za a zaɓi tsarin samar da wutar lantarki ƙarƙashin jagorancin ƙwararrun masu fasaha.
4. Dole ne a yi ƙasa a ƙasa na'ura da majalisar kulawa, kuma ba za a iya shigar da kebul na bayanai tare da wutar lantarki ba.
5. Masu aiki kada suyi aiki da safar hannu, zai fi dacewa da tabarau masu kariya.
6. Jikin na'ura wani ɓangare ne na simintin jirgin sama na aluminum na gantry tsarin karfe, wanda yake da taushi. Lokacin shigar da sukurori (musamman lokacin shigar da injin tuƙi), kar a yi amfani da ƙarfi da yawa don hana wayar daga zamewa.
7. Dole ne a shigar da wukake kuma a ɗaure su don kiyaye kayan aiki masu kaifi, wukake maras kyau za su ƙasƙantar da ingancin yankan kuma su yi amfani da motar.
8. Kada ka sanya yatsunsu a cikin kewayon aiki na kayan aiki, kuma kar a cire igiya don wasu dalilai. Kar a sarrafa kayan da ke dauke da asbestos.
9. Kada ku wuce kewayon sarrafa injin, yanke wutar lantarki lokacin da ba a aiki na dogon lokaci, kuma aiwatar da motsi na injin a ƙarƙashin jagorancin kwararru.
10. Idan na'urar ba ta da kyau, da fatan za a koma zuwa babin magance matsala a cikin littafin aiki ko tuntuɓi dila don warware ta, don guje wa lalacewar da mutum ya yi.
CNC Sassaƙa Machine Assembly
Gargaɗi: Duk ayyuka dole ne a yi aiki a ƙarƙashin kashe wuta.
1. Haɗin kai tsakanin injin inji da akwatin sarrafawa,
2. Haɗa layin bayanan sarrafawa akan babban jikin injin zuwa akwatin sarrafawa.
3. An shigar da filogin igiyar wutar lantarki a jikin injin a cikin daidaitattun 220V tushen wutan lantarki.
4. Don haɗin kai tsakanin akwatin sarrafawa da kwamfutar, saka ƙarshen kebul na bayanai a cikin tashar shigar da siginar bayanai akan akwatin sarrafawa, ɗayan ƙarshen cikin kwamfutar.
5. Toshe ƙarshen igiyar wutar lantarki ɗaya a cikin wutar lantarki akan akwatin sarrafawa, ɗayan ƙarshen zuwa daidaitattun. 220V soket din wuta.
6. Shigar da na'ura mai ba da hanya tsakanin hanyoyin sadarwa bit a kan ƙananan ƙarshen spindle ta cikin bazara chuck. Lokacin shigar da kayan aiki, na 1st sanya chuck na bazara na girman da ya dace a cikin ramin taper na sandar, sa'an nan kuma sanya kayan aiki a cikin rami na tsakiya na chuck, kuma a yi amfani da ƙaramin maƙallan bazuwar don matsa madaidaicin tsagi na wuyan sandar don hana shi juyawa, sa'an nan kuma yi amfani da babban maƙarƙashiya don jujjuya ƙwaya a gaba da agogo don ƙara kayan aikin.
CNC Aikin Injin sassaƙa
1. Typesetting bisa ga bukatun abokin ciniki da buƙatun ƙira. Bayan kirga hanyar daidai, ajiye hanyoyin kayan aiki daban-daban. Ajiye su cikin fayiloli daban-daban.
2. Bayan duba cewa hanyar daidai ne, buɗe fayil ɗin hanyar a cikin tsarin kula da injin CNC (samfurori yana samuwa).
3. Gyara kayan kuma ayyana asalin aikin. Kunna motsin sandal kuma daidaita adadin juyi daidai.
4. Kunna wutar lantarki don sarrafa injin.
Boot
1. Kunna wutar lantarki, hasken wutar lantarki yana kunne, injin 1st sake saiti da dubawa da kai, X, Y, Z, gatari ya koma wurin sifili, sa'an nan kowannensu ya gudu zuwa matsayi na farko na jiran aiki (salin farko na na'ura).
2. Yi amfani da mai kula da hannu don daidaita ma'auni na X, Y, da Z, da kuma daidaita tare da wurin farawa (asalin sarrafawa) na aikin sassaka. An zaɓi saurin juyawa na sandal da saurin ciyarwa yadda ya kamata don yin injin CNC a cikin yanayin jira mai aiki.
sassaka
1. Shirya fayil ɗin da za a yanke.
2. Buɗe fayil ɗin canja wuri, canja wurin fayil ɗin zuwa Injin sassaƙa na CNC, kuma za a iya kammala yankan fayil ɗin ta atomatik.
Gama
Lokacin da fayil ɗin ya ƙare, injin zai ɗaga bit ɗin ta atomatik kuma ya gudu zuwa saman wurin farawa na aikin.
Kulawa
1. Lokacin da ake ci gaba da gudana bai wuce sa'o'i 10 a rana ba don tabbatar da tsaftar ruwan sanyaya da kuma yadda ake gudanar da aikin famfun ruwa na yau da kullun, kuma motar da ke cikin ruwa ba dole ba ne ta kasance da karancin ruwa, sannan a rika sauya ruwan sanyaya akai-akai don hana zafin ruwan ya yi yawa. A cikin hunturu, idan yanayin yanayin aiki ya yi ƙasa sosai, ana iya maye gurbin ruwan da ke cikin tankin ruwa tare da maganin daskarewa.
2. Bayan kowane amfani da na'ura, mai da hankali ga tsaftacewa, tabbatar da tsaftace ƙurar da ke kan dandamali da tsarin watsawa, da lubricate tsarin watsawa (X, Y, Z 3 axes) akai-akai (mako-mako). (Lura: X, Y, Z 3-axis goge sanduna ana kiyaye su da mai; an ƙara ɓangaren dunƙule tare da man shanu mai sauri; idan yanayin yanayin aiki ya yi ƙasa sosai a cikin hunturu, sandar dunƙule da sandar goge (jagogin murabba'i ko jagorar zagaye) ya kamata a wanke shi da man fetur da farko.
3. Dole ne a yanke kulawa da dubawa na kayan lantarki, kuma za'a iya aiwatar da shi ne kawai bayan mai saka idanu ba shi da nuni kuma babban alamar wutar lantarki ya kashe.
Abubuwan Kulawa
Injin sassaƙaƙe na CNC kayan aiki ne masu matuƙar amfani a masana'antu daban-daban. Amma matsaloli kamar rashin ingancin yanke, wuce gona da iri na kayan aiki, girgiza injin, girman yankan da ba daidai ba, maganganun kayan aiki, da batutuwan lantarki sun zama ruwan dare saboda rashin kulawa da matsa lamba tare da kayan da ba su dace ba.
Gano matsalar da ɗaukar matakan farko na iya ceton injin ku koyaushe daga lalacewa. Sabili da haka, muna ba da shawarar kula da kulawa da kyau da kuma amfani da kayan aiki mai dacewa don samar da ku daidai.
