Laser sabon na'ura ba makawa ne wajen kera na'urori masu hankali, sannan kuma yana daya daga cikin muhimman ayyuka ga masana'antar kera don matsawa zuwa ga babban matsayi da hankali. Idan aka kwatanta da na gargajiya kayan aiki, Laser Yankan Machine yana da karfi aiki iya aiki, mafi girma daidaici, da kuma inganta aiki yadda ya dace.
Laser Yankan Control System
1. A fili girma kudi na Laser masana'antu zai kai fiye da 20% a cikin shekaru 3 masu zuwa.
The Laser masana'antu yana da fadi da iri-iri na ƙasa aikace-aikace. Gabaɗaya girman kasuwar masana'antar shine biliyan 144, kuma ana sa ran haɓakar haɓakar mahalli zai kai 20% a cikin shekaru 3 masu zuwa.
A. Laser masana'antu sarkar hada upstream aka gyara da kuma kayan, tsakiyar Laser da kayan aiki, da kuma ƙasa Laser aikace-aikace ayyuka. Ayyukan aikace-aikacen ƙasa na sarkar masana'antu sun haɗa da yankan Laser, walda, yin alama, hakowa, jiyya, kayan kwalliya, nuni, masana'anta ƙari, inda yankan Laser shine aikace-aikacen Laser, wanda za'a iya amfani dashi ko'ina a cikin sarrafa ƙarfe da kayan ƙarfe ba a cikin.
B. Girman kasuwa na masana'antar laser a cikin 2018 ya kai biliyan 144, karuwar shekara-shekara na 22.14%. Daga cikin su, girman kasuwar bangaren Laser ya kai biliyan 28.8, karuwar kashi 22.03% a shekara, girman kasuwar aikace-aikacen Laser ya kai biliyan 54.7, karuwar kashi 22.1% a duk shekara, kuma girman kasuwar kayan aikin Laser ya kai biliyan 60.5, karuwar kashi 22.22% a duk shekara. Ana sa ran girman kasuwar gabaɗaya zai kai biliyan 248.9 a cikin 2024, tare da haɓakar haɓakar haɓakar haɓakawa. 20% a cikin shekaru 3 masu zuwa.
2. Kwafi na nasara gwaninta na ƙananan yanke wuta a fagen babban iko shine mafi girma a nan gaba.
Laser shine mafi mahimmancin ƙirƙira na ƙarni na ƙarshe. A cikin shekaru 20 da suka gabata, aikace-aikacen sa a fagen masana'antu ya ci gaba da haɓaka kuma ya sami babban nasara. Fasaha yankan Laser wani muhimmin bangare ne na fasahar sarrafa Laser. Laser yankan inji ya kamata a ɓullo da a cikin shugabanci na CNC Laser sabon na'ura daidai da buƙatun babban gudu da madaidaici. Domin saduwa da buƙatun sabon na'ura na Laser sabon na'ura da kuma haɓaka tsarin CNC na Laser tare da babban inganci da daidaitattun daidaito, wannan batu yana amfani da tsarin duban galvanometer dual galvanometer da 2-dimensional linear motor worktable don gane haɗin haɗin galvanometer scanning motsi da motsi na tebur. An inganta saurin yankewa da daidaito, kuma an warware matsalar ƙananan igiyoyin galvanometer, kuma an gane babban aiki.
3. The tallace-tallace girma kudi na Laser sabon kula da tsarin ana sa ran ya wuce 30% a cikin shekaru 3 masu zuwa.
A cikin shekaru 3 masu zuwa, ƙimar haɓakar fili na ƙarancin ƙarfi da matsakaicin ƙarfin Laser sabon buƙatun buƙatun zai kai 17.99%, kuma ƙimar haɓakar fili na buƙatu mai ƙarfi zai kai 38.49%. Saurin haɓaka masana'antun masana'antu da haɓakawa da haɓaka fasahar masana'antar masana'antu na gargajiya sun haifar da siyar da kayan yankan Laser. A cikin 2017, adadin siyar da kayan yankan Laser mara ƙarfi da matsakaici ya kai 22,500, haɓaka kusan kusan. 60% idan aka kwatanta da 2016. A cikin 2018, saboda tasirin tasirin tattalin arzikin macroeconomic, tallace-tallace ya kai raka'a 26,000, karuwar 15.6% a shekara; yayin da yawan tallace-tallacen kayan yankan Laser mai ƙarfi a cikin 2018, tallace-tallace zai karu zuwa raka'a 6,250, haɓakar shekara-shekara na 30.2%. Yin la'akari da yawan ci gaban masana'antu gabaɗaya har zuwa 20% da kuma ci gaban tarihi na low-da matsakaici-ikon, high-ikon, ana sa ran cewa a karkashin yanayi girma na kasuwa da kuma maye gurbin hannun jari, tallace-tallace na low-da matsakaici-ikon Laser sabon kayan aiki a 2019-2024 zai zama 31200 bi da bi / 36816/42707 raka'a, tare da fili shekara-shekara girma kudi na 17.99%. The tallace-tallace girma na high-ikon Laser sabon inji ne 9100/12700/16600 raka'a, tare da fili shekara-shekara girma kudi na 38.49%.
CNC Laser Yankan Trends
A nan gaba, fasahar yankan Laser za ta fi bambanta a cikin zaɓin masu samar da wutar lantarki, nau'ikan masu samar da wutar lantarki za su fi bambanta, makamashin makamashi zai kasance mafi kwanciyar hankali, kuma tsarin zai sami wasu halaye. Za a rage yawan amfani da na'urorin yankan Laser. Har ila yau, cutar da jikin mutum za ta ragu sosai.
Hanyoyin aikace-aikacen fasahar yankan Laser na CNC suna karuwa. Fasaha na yankan 3-girma, mai da hankali ta atomatik da kuma madaidaiciyar hanyar gani a hankali yana girma. Aikin fasaha na amfani da Laser na kan jirgin don yanke manyan faranti masu kauri ta hanyar motsin katako kuma za a inganta a hankali.
1. Binciken ma'ana na fasahar yankan Laser CNC.
Gabaɗaya, ƙa'idar aiki na yankan Laser shine yin amfani da madubi don aiwatar da katako na laser don aiwatar da kayan da za a yanke. Laser yana fitar da katako na Laser a wani takamaiman matsayi na madubi. Bayan da madubi ya ja da baya, hasken laser yana mai da hankali kuma yana mai da hankali ta hanyar ruwan tabarau na musamman.
A cikin aiwatar da yankan Laser, ana fesa iskar gas mai taimako daga bututun ƙarfe kuma a ƙara shi zuwa katako mai mai da hankali kan Laser, kuma a ƙarshe an kafa kayan aikin yanke mai ɗauke da ƙarfi mai ƙarfi. Ƙarfin yankan Laser yana shafar saurin motsi na bututun ƙarfe. Tsarin yankewa akan kayan da za a yanke yana buƙatar tabbatarwa ta hanyar yin la'akari da yanayin motsi na dandalin kayan aikin inji. CNC Laser sabon ne yafi amfani da yanke karfe. Bugu da ƙari, yanke wannan kayan aiki mai ƙarfi, fasahar laser daban-daban na iya kammala yankan 3-girma, yankan takarda na fata da yankan yumbura gilashi, da dai sauransu, kuma fasahar rubutun laser kai tsaye kuma na iya kammala aikin likita. Ayyukan aiki.
A cikin Laser sabon ingancin tsarin kula da, technicians kamata m daidaita matsayi na daban-daban mayar da hankali ruwan tabarau, yi amfani da Multi-axis motsi iko katin don sarrafa yanayin da tace da kuma CCD katako. A cikin ayyukan sarrafa Laser na CNC, masu fasaha ya kamata su daidaita saurin matsawa na motsi na katako na laser (X / Y axis) bisa ga sigogin tsarin CNC wanda zai iya tsayayya da girman farantin da aka sarrafa. Ƙayyade matsakaicin saurin sarrafawa bisa ga ingantaccen tsayin yanke. A cikin jagorancin sarrafawa na katako na laser, daidaiton matsayi na yanke ba daidai ba ne
2. Ci gaban ci gaba na fasahar yanke laser na CNC.
Ana amfani da fasahar yankan Laser sosai. Yana da madaidaicin fasaha a cikin samar da kayan aikin injin CNC. Yana da halaye daban-daban da halaye. Daban-daban Laser iri da daban-daban aiki halaye, da kuma bambanci a Laser ikon da katako polarization kayyade cewa Laser yana da daban-daban yanayin kwanciyar hankali a lokacin yankan tsari.
Sabbin fasahar sarrafa Laser galibi sun haɗa da Laser 3-dimensional etching, Laser microstructure masana'antu, Laser-SPM composite sarrafa da excimer mask etching. A masana'antu aiki da kuma samar da filayen biya more hankali ga CNC Laser fasahar, da fasaha R & D ma'aikata kamata a hankali nazarin halaye da aikace-aikace matsayi na CNC Laser sabon fasahar da kuma inganta aikace-aikace yanayin CNC sabon fasaha. CNC Laser sabon fasaha zai ci gaba a cikin shugabanci na babban gudun da mahara digiri na 'yanci. Sakamakon yanayin ci gaban da aka samu na babban kasuwar yankan Laser CNC a cikin 'yan shekarun nan, jimillar buƙatun injin yankan Laser a cikin masana'antar masana'antu yana ci gaba da hauhawa.
Domin saduwa da ci gaban kasuwar bukatar, a fagen CNC Laser inji samar da masana'antu, za a yi high-gudun high-madaidaicin Laser sabon na'ura, 3-girma Laser sabon na'ura, babban format lokacin farin ciki farantin Laser sabon inji da sauran musamman Laser sabon inji kayan aiki. Ana haɓaka ƙarfin yankan na'urorin yankan Laser a hankali, kuma daidaitawa da 'yancin yanke fasahar za su ci gaba da ƙaruwa. Na'urar yankan Laser kwance tana amfani da fasahar sarrafa hanyar gani na gantry don kammala gano girgijen plasma da sauran ayyukan yayin yanke. Sabon 2.5D da 3D Laser sabon na'ura tare da dual Laser sabon tsarin iya saduwa da high-gudun sabon bukatun a cikin masana'antu masana'antu filin da kuma saduwa da bukatun na sarrafa wuya sassa. Yin amfani da fiber Laser sabon na'ura kayan aiki kuma iya yanke high-taurin kayan, da kuma rauni surface bayan yankan ne m, wanda shi ne conducive zuwa daga baya shafi sarrafa ayyuka.
3. Binciken aikace-aikacen fasahar yankan Laser CNC.
A. Janar misali bincike na CNC Laser sabon fasaha.
A halin yanzu, janar misali na Laser sabon inji masana'antu sigogi ne yafi Jamus Laser sabon na'ura. Halin ci gaba na fasahar yankan Laser na CNC shine jagorar da ke cinye mafi ƙarancin makamashi, kuma nau'in iskar gas ɗin da ake samu don aikin laser ya fi dacewa. A halin yanzu, 2 na kowa Laser yankan inji a fagen CNC Laser fasahar ne SLAB-D025 Laser (2).500Wda kuma axial azumi kwarara Laser (3000W). Wadannan 2 Laser sabon fasahar wakiltar al'ada ci gaban abun ciki a halin yanzu masana'antu samar filin.
Ka'idar tsarin SLAB-D025 Laser shine fitarwar faranti, sanyaya watsawa, ba shi da na'urar kwararar iskar gas, gas baya buƙatar kwarara, don haka babu na'urar wutar lantarki. Halayen katako na wannan Laser sune yanayin TEM00, kusurwar bambancin katako shine 0.15mrad, Laser fitarwa taga ruwan tabarau rayuwa ne game da 40,000 hours, bugun jini mita ne 5000HZ, kuma kawai gate bugun jini aiki. SLAB-D025 Laser sabon na'ura yana da nau'ikan iskar gas mai aiki, galibi carbon monoxide, helium, nitrogen, carbon dioxide, da sauransu. Wannan na'ura kuma tana iya amfani da iskar gas na musamman na Jamus, jimlar carbon monoxide na gauraye gas shine 6%, sauran shine 94%.
Wannan na'ura yankan Laser yana cinye mafi ƙarancin adadin gas, kawai 0.2L / H. A halin yanzu, wani na'urar yankan Laser na yau da kullun shine injin axial mai saurin kwarara. Ka'idodinsa na tsari shine halayen motsi na fitarwa mai sauri axial. Turbine na'urar kwararar iskar gas ce. Amfanin iska na wannan injin yankan Laser yana da girman gaske, har zuwa 35L / H, amma ingantaccen aikin sa shine mafi girma. A bugun jini mita na axis azumi kwarara CNC Laser sabon na'ura za a iya gyara. Yana da ayyuka da yawa na super pulse da ƙarin babban bugun jini, kuma yana iya fitar da sau 2.5 na ƙarfin ƙima. (Wato a 3000W Laser iya fitarwa 7500W na iko), da huɗaɗɗensa da iyawar sa na da ƙarfi.
B. Analysis na ci gaban hange na Laser sabon fasaha.
Sabuwar kasuwa na fasahar yankan Laser tana tasowa zuwa fagen ayyuka na madaidaicin madaidaicin, da kuma sarrafa madaidaicin yankan Laser, kamar nisa da ƙunci na incision da ƙarancin ƙasa na incision, ya fi girma. Nau'in kayan da aka sarrafa a cikin kasuwar yankan Laser sun fi yawa, kuma sabbin wuraren ci gaba a cikin kasuwar yankan kayan za su shigar da kayan aikin yadi, kayan abinci, injinan likitanci, kayan ado na haske, masana'antar fakiti, jigilar kaya, motoci, jirgin sama da masana'antar karfe. Sabbin kasuwanni don ci gaban sarrafa Laser sun haɗa da kasuwar sarrafa kayan sarrafa lathe lathe lathe lathe, kuma filayen aikace-aikacen sun haɗa da abrasives, na'urori, injina, jiragen ruwa, motoci, sararin samaniya, da masana'antar ƙarfe.
Ana amfani da mai sarrafa motsi don axis I servo control da axis N servo iko don daidaita jagorancin shigarwar I / O da fitarwa don tabbatar da cewa yanke kayan da za a yanke ya fi sauƙi kuma ya rage lalacewa na ulu na kusurwa da lalacewa ta hanyar yankan Laser. Dangane da tsarin kayan masarufi na tsarin CNC, ana yin sauƙaƙan dubawa na tsarin sarrafawa, kuma ana amfani da babban allon (PC bas) don sarrafa dukkan tsarin sarrafa Laser. A cikin ci gaban fasahar yankan Laser, an mai da hankali kan ingantawa da haɓaka ayyukan farantin software.
Kammalawa
CNC Laser sabon fasaha zai ci gaba a cikin sabon filayen. Bukatar samfuran sarrafa Laser a cikin samar da masana'antu na buƙatar masu fasaha don ci gaba da haɓaka sabbin kasuwanni. Domin inganta ingantaccen fasahar yankan Laser na CNC, masu fasaha yakamata su inganta farantin sarrafa tsarin laser na CNC. Daga cikin su, a cikin tsarin sarrafa tsarin na CNC Laser yankan, masu fasaha ya kamata su yi aiki mai kyau na tsarin sarrafa bayanai. Dangane da daidaitattun ka'idodin sarrafa ɗakin karatu na tsari, ana kula da yanayin yankan Laser a cikin ainihin lokacin, ana gwada sigogin tsarin aiki na yanzu bisa ga buƙatun hanyoyin sarrafawa na yau da kullun, kuma ana nazarin ma'auni na masana'antu na yau da kullun don gyara bayanan shiri marasa ma'ana.
